Installing flywheel (manual transmission)
CAUTION:
Heavy component.
Heavy components can lead to injury or damage.
Heavy components can lead to injury or damage.
- Remove and install heavy components with the aid of another person/other persons.
NOTE:
TECHNICAL INFORMATION
Clean all threads with a screw tap.
Clean all threads with a screw tap.
- Clean all the screw threads (1)
.
- Use set of special tools 2 285 058
.
Description Twist drill Thread cutter M12x1.5 Deep stop Screw in tool - Assemble tool set.
Number Description 1 Tool holder 2 Thread cutter M12X1.5 - Mark the insertion depth (A) on the thread cutter (1) from the set of special tools 2 285 058 with a standard tool (2) .
TECHNICAL DATA SPECIFICATION
| Screw-in depth of thread cutter | ||
|---|---|---|
| Screw-in depth | 18 mm | |
NOTE:
To provide a better overview: Shown with engine removed.
- Screw in the thread cutter (1) from the set of special tools 2 285 058 up to the screw-in depth (2) in the arrow direction.
TECHNICAL DATA SPECIFICATION
| Screw-in depth of thread cutter | ||
|---|---|---|
| Screw-in depth | 18 mm | |
- Make sure that the thread cutter is (1) not pressed up against the timing chain (3) .
NOTE:
TECHNICAL INFORMATION
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
- Make sure that the screw-in depth (2)
of the screw tap (1)
is not exceeded.
The thread cutter (1) must not come into contact with the timing chain (3) .
- Note the installation position of the magnet wheel (1) .
- Position the magnet wheel (1)
on the crankshaft.
- Position the flywheel (B) .
- Replace flywheel bolts (1)
to (8)
.
Parts: Flywheel bolts
- Screw in new flywheel bolts by hand with the special tool 0 491 018 (11 4 180) .
- Make sure that the tightening sequence starts with the dowel pin (A) .
- Tighten the new flywheel bolts in order from (1) to (8) using special tool 0 491 018 (11 4 180) (note the angle of rotation in the next step).
TIGHTENING TORQUES SPECIFICATION
| Flywheel to crankshaft | ||
|---|---|---|
| M12x1.5 Replace screws. |
Tightening torque | 45Nm |
| Angle of rotation | 45° | |
- Apply all flywheel bolts (1) with an angle of rotation of 45° by using the special tool 0 490 504 (00 9 120) .
NOTE:
Mark all the flywheel bolts (1) with a vertical line.
- Remove special tool 0 493 938 (11 9 260)
.
- Loosen the transmission bolt (1) .
- Thread out and remove special tools 0 494 793 (11 9 265)and 0 496 171 (11 9 811)with the conventional 5 mm washer.
Follow-up work
- Refer to INSTALLING CLUTCH .
- Refer to INSTALLING THE LEFT RADIAL SHAFT SEAL ON THE DIFFERENTIAL (MANUAL TRANSMISSION) .
- Refer to INSTALLING RIGHT OUTPUT SHAFT AT TRANSMISSION END .
- Refer to INSTALLING THE LEFT OUTPUT SHAFT AT THE TRANSMISSION END .
- Refer to INSTALLING STARTER MOTOR .
- Refer to INSTALLING AND SECURING COMPLETE FRONT AXLE .
- Refer to SECURING MOUNTED PARTS ON THE FRONT AXLE SUPPORT .
- Refer to CONNECTING PURGE AIR LINE .
- Refer to CONNECTING CONNECTOR ON STEERING GEAR .
- Refer to FASTENING THE RUBBER MOUNT ON THE FRONT AXLE SUPPORT .
- Refer to SECURING THE ANTI-ROLL BAR ON THE LEFT AND RIGHT ON THE ANTI-ROLL BAR LINK .
- Refer to FASTENING THE CABLE FOR THE RIDE HEIGHT SENSOR .
- Refer to INSTALLING WHEEL ARCH COVER AT FRONT LEFT AND RIGHT .
- Refer to IF INSTALLED: INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS
- Refer to REMOVING THE MOUNTING FOR THE COOLANT RADIATOR ON THE LEFT AND RIGHT .
- Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
- Refer to INSTALLING THE SYSTEM BATTERY .
- Refer to CONNECTING THE NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
- Refer to CHECKING OIL LEVEL IN MANUAL TRANSMISSION (GS6-58BG, GS6-59DG) .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALLING INTAKE PORT .
- Refer to REMOVING ENGINE BRIDGE .
- Refer to INSTALLING THE UPPER BULKHEAD COVER PANEL .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to INSTALLING FRONT WINDSHIELD PANEL COVER .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to INSTALLING ACOUSTIC COVER .