Removing and installing/replacing lower part of steering shaft (Cooper)

IMPORTANT: Do not turn the steering wheel once the steering shaft has been detached from the steering box/steering column! If the lower part of the steering shaft is separated from the steering box/steering column, the steering column switch cluster may be damaged when the steering wheel is turned.

Removal:

Release and remove nut (1).

Release nuts (2) 1 rotation. (Do not remove!)

Remove cover (3).

NOTE: For purposes of clarity, graphic does not show side footwell trim.

Side footwell trim must not be disassembled!

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Remove screw (1).

Swivel out bottom steering shaft universal joint (2) from steering gear.

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Release clamping bolt (1).

Release steering shaft (2) from steering column.

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Installation:

Installation note:

When steering shaft is to be reused, clean both threads in steering shaft to remove all remnants of screw locking agent.
Clamping bolt must rest in groove of steering column.

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Slide steering shaft (2) onto steering column.

Part : Replace screw (1).

Tighten screw (1).

Tightening torque 32 31 3AZ .

Swivel universal joint (2) onto steering gear.

Part : Replace screw (1).

Tighten screw (1).

Tightening torque 32 31 2AZ .

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Align cover (2).

Tighten cap nuts (1).

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Required follow-up work:

Turn steering wheel in both directions to the stop. The airbag checklight must not light up in the process.