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Replacing Left Trunk Base (Cooper Clubman F54)

Read contents of BODY, GENERAL .

Observe procedure of REPAIR STAGE 2 !

For stripping and rebuilding operations, refer to surrounding texts on KSD (FRU number 41 12 190).

Following new body parts are required (see applicable BMW Parts Catalog):

  1. Luggage compartment floor, left section
  2. Wheel well extension, rear left
G13823653Courtesy of BMW OF NORTH AMERICA, INC.

Removal 

Mark the severance cut (1) according to the schematic diagram and cut.

NOTE: Disconnect only the outer panel.
Install new part overlapping in area of severance cut.

Open welded connections in area (2).

G13823654Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (1).

NOTE: Tail panel hidden for purposes of clarity.
G13823655Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (1).

Remove luggage compartment floor.

G13823656Courtesy of BMW OF NORTH AMERICA, INC.

New part preparation 

Mark severance cut on new part in accordance with severance cut on vehicle + 15 mm for extra material and cut.

Adjust new parts and prepare for joining through welding.

Installation 

Install new parts and weld in areas (1) and (2).

G13823657Courtesy of BMW OF NORTH AMERICA, INC.

Weld new parts in area (1).

NOTE: Tail panel hidden for purposes of clarity.
G13823658Courtesy of BMW OF NORTH AMERICA, INC.

Weld new parts in area (1).

G13823659Courtesy of BMW OF NORTH AMERICA, INC.