Remove flywheel (manual transmission)
WARNING:
Car may slip off the vehicle hoist where components are supported.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Secure the vehicle hoist against lowering and lifting.
- Make sure that the vehicle does not lift off the mounting plates on the vehicle lift.
WARNING:
Car may slip off the vehicle hoist if the weight is distributed unevenly.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Ensure there is a specific weight compensation on the car.
WARNING:
Vehicle may slip off the vehicle hoist if the vehicle hoist is handled incorrectly.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Observe safety instructions on raising the vehicle using a vehicle hoist.
- For additional information see: 00 02 001 RAISING THE VEHICLE WITH A VEHICLE LIFT (COUNTRYMAN 2017-2023, EXCEPT PHEV)
Preliminary work
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
- Refer to REMOVING INTAKE PORT .
- Refer to REMOVING INTAKE SILENCER HOUSING .
- Refer to REMOVING CROSS CONNECTION .
- Refer to REMOVING FAN COWL WITH ELECTRIC FAN .
- Refer to DRAINING THE COOLANT FROM THE COOLANT CIRCUIT .
- Refer to REMOVING LEFT AND RIGHT WIPER ARM .
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
- Refer to REMOVING REAR HOOD SEAL .
- Refer to REMOVING FRONT WINDSHIELD PANEL COVER .
- Refer to REMOVING THE UPPER BULKHEAD COVER PANEL .
- Refer to REMOVING SUSPENSION CROSS-BRACE .
- Refer to REMOVING THE REAR BULKHEAD .
- Refer to REMOVING THE SYSTEM BATTERY .
- Refer to REMOVING THE ACOUSTIC COVER .
- Refer to REMOVING CLEAN AIR PIPE .
- Refer to INSTALLING THE ENGINE BRIDGE .
- Refer to DETACHING STEERING SHAFT AT BOTTOM FROM STEERING GEAR .
- Refer to MOUNTING THE COOLANT RADIATOR ON THE LEFT AND RIGHT .
- Refer to REMOVING THE FRONT LEFT AND RIGHT WHEELS .
- Refer to REMOVING THE FRONT LEFT AND RIGHT WHEEL ARCH COVER .
- Refer to IF INSTALLED: REMOVING REAR UNDERBODY PROTECTION .
- Refer to DETACHING THE CABLE FOR THE RIDE HEIGHT SENSOR .
- Refer to RELEASING THE LEFT AND RIGHT ANTI-ROLL BAR LINK ON THE ANTI-ROLL BAR .
- Refer to DETACHING RUBBER MOUNT FROM FRONT AXLE SUPPORT .
- Refer to DISCONNECTING PLUG CONNECTIONS FROM STEERING GEAR .
- Refer to DISCONNECTING THE PURGE AIR LINE .
- Refer to RELEASING THE MOUNTED PARTS FROM THE FRONT AXLE SUPPORT .
- Refer to COMPLETELY RELEASE AND REMOVE THE FRONT AXLE .
- Refer to REMOVING STARTER MOTOR .
- Refer to REMOVING LEFT OUTPUT SHAFT AT TRANSMISSION END AND HANGING UP .
- Refer to REMOVING RIGHT OUTPUT SHAFT AT TRANSMISSION END AND HANGING UP .
- Refer to REMOVING THE LEFT RADIAL SHAFT SEAL ON THE DIFFERENTIAL (7DCT300) .
- Refer to REMOVING THE RIGHT RADIAL SHAFT SEAL ON THE DIFFERENTIAL (7DCT300) .
CAUTION:
Heavy component.
Heavy components can lead to injury or damage.
Heavy components can lead to injury or damage.
- Remove and install heavy components with the aid of another person/other persons.
- Position special tool 0 496 171 (11 9 811)
with a standard
5 mm thick washer between the crankcase and the flywheel.
The 5 mm thick washer must be installed between the crankcase and the special tool 0 496 171 (11 9 811).
- Fix the special tool 0 494 793 (11 9 265) with the transmission bolt (1) .
- Protect the flywheel from falling.
- Unscrew the flywheel bolts with the special tool 0 491 018 (11 4 180).
- Guide out the flywheel and remove.
NOTE:
RISK OF DAMAGE
Electrostatic discharge.
Damage to or destruction of electrical components.
Electrostatic discharge.
Damage to or destruction of electrical components.
- Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away.
- Read and comply with user information on using the associated special tool 12 7 060.
- Only tap the housings of electrical components. Do not tap pins or multipin connectors directly.
- Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
- For additional information see: 61 35... NOTES ON ESD (ELECTROSTATIC DISCHARGE) PROTECTION
- Feed out the pulse wheel (1) and remove.
- Protect the pulse wheel (1) in a plastic bag from shavings.
- The pulse wheel (1) is magnetic, place the pulse wheel (1) in the correct position.