REPLACING LEFT OR RIGHT C-PILLAR REINFORCEMENT (TAIL PANEL AND REAR QUARTER PANEL REMOVED) REP-REP-RAF6041-4121XXX - V.2 (Countryman 2017-2023, except PHEV)
Read contents of BODY, GENERAL .
Procedure OBSERVE repair stage 3!
Use only an approved SPOT WELDER for repairs!
The following new parts are required (see Electronic Parts Catalog):
- (1) D-pillar reinforcement
- (2) Inner D-pillar
Removal
Open welded connections in area (1).
Cut the cut (1) as shown on the schematic diagram.
IMPORTANT:
Disconnect only the outer panel.
Open welded connections in area (2).
Open the welded connections in the area (3) from both sides. Remove the reinforcement of the D-pillar.
New part preparation
Prepare new parts for joining by welding.
Prepare REINFORCEMENT PLATE for severance cut.
Adjust new parts in combination with tail panel and side panel.
NOTE:
The tail panel serves as a positioning aid in this operation and during installation. The new parts are not welded to the tail panel during installation. The joining of the tail panel takes place via the bonded rivet technology.
Installation
Install new parts in combination with tail panel as positioning aid.
Weld new parts in area (1).
Weld new parts in area (1).