51 31 200 Removing and installing/replacing rear window (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)

IMPORTANT: The following notes form the basis for these repair instructions and must be adhered to at all times:

Notes on window bonding. Refer to INFORMATION ON VEHICLE PROTECTION (COOPER 4-DOOR HATCHBACK AND 2-DOOR HATCHBACK, 2020-2023) , MATERIALS FOR BONDING WINDOW (COOPER 4-DOOR HATCHBACK AND COOPER 2-DOOR HATCHBACK, 2020-2023) , SAFETY AT WORK REP-ALG-RAGRP41-4102100 - V.6 (COOPER 4-DOOR HATCHBACK AND 2-DOOR HATCHBACK, 2020-2023) and TOUCHING UP PAINTWORK DAMAGE REP-ALG-RAGRP99-9900XX1 - V.1 (COOPER 4-DOOR HATCHBACK AND COOPER 2-DOOR HATCHBACK, 2020-2023) .
GENERAL PROCEDURE for dismantling/installation of affixed window glass

NOTE: Remove with SPIDER .

The following new parts/CONSUMABLES are required (sourcing reference BMW Group parts sales).

Material	Quantity
Rear window (with replacement)	1
Small repair kit	1

Preliminary work needed:

Remove REAR SPOILER .
Remove REAR WINDOW WIPER MOTOR .
Remove TRIM FOR LEFT/RIGHT REAR WINDOW FRAME .
Remove LOWER COVER ON REAR WINDOW .

IMPORTANT: When reusing the rear window:
Avoid damaging wires for heated rear window/antenna.
Do not allow any adhesive to come into contact with the connecting contacts of the heated rear window/antenna.

Removal:

Unscrew the screws (1).

Remove retaining strip (2).

Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten plug connection (1) and disconnect.

Unlock and disconnect plug connections (2) on left/right.

Release screw (3) on left/right.

Secure cable to rear window with adhesive tape.

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Risk of damage!
Tape off body in area of piercing point with fabric adhesive tape.

Slide string out of SPIDER at line (1) through adhesive bead.

Cut the side window out.

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Lining spacer buffers:

IMPORTANT: Spacer buffers are installed to avoid rear window breakage.
Remove damaged spacer buffer completely.
Bond new spacer buffer at marks.

Courtesy of BMW OF NORTH AMERICA, INC.

Overview of rear window bonding:

Courtesy of BMW OF NORTH AMERICA, INC.

a [mm] = Position of adhesive bead to the tolerance band	centrally between the tolerance band
b [mm] = Width adhesive bead	8 ±2
h [mm] = Height adhesive bead	12 ±1

Mount retaining strip (1) on side window.

A tolerance band is printed on the ceramic (two dashed lines) that marks the position of the adhesive bead. Place adhesive bead centrally on tolerance band.

Bead joint must be located in area (A).

Make sure trunk lid is fully closed.

Carefully working on rear window with suction lifter:

Position at bottom on trunk lid
Align sides evenly
insert at top and press down
secure vertically with yellow plastic adhesive tape

Connect plug connection (1).

Connect plug connections (2) on left/right.

Tighten screw (3) on left/right.

Courtesy of BMW OF NORTH AMERICA, INC.

Position supporting strip (2).

Tighten down screws (1).

Courtesy of BMW OF NORTH AMERICA, INC.

Required follow-up work:

Attach REAR SPOILER .
Mount REAR WINDOW WIPER MOTOR .
Mount TRIM FOR LEFT/RIGHT REAR WINDOW FRAME .
Mount LOWER COVER ON REAR WINDOW .