41 11 311 Replacing Entrance For Door Front Left Rep-Rep-RAF5541-4111311 - V.1 (Cooper 4-Door Hatchback, 2020-2023)

Observe procedure for REPAIR STAGE 3 .

Read contents of BODY, GENERAL .

For stripping and rigging operations, refer to texts on KSD CD (FRU number 41 11 311).

Use only an approved SPOT WELDER for repairs!

The following new parts are required (see Electronic Parts Catalog):

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Removal:

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Mark severance cuts in accordance with specified dimensions and cut.

IMPORTANT: Cut outer panel only for following severance cuts.

Dimension a = approx. 175 mm after 25 mm dia. hole.

Dimension b = approximately 115 mm before 25 mm dia. hole.

Open welded connections in areas (1).

Release and remove partial section of entrance from cavity sealing (2).

Preparation of new part:

Mark new part in accordance with severance cuts on vehicle and cut.

Prepare REINFORCEMENT PLATES at severance cuts.

Installation:

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Apply sealant to CAVITY SEALING (1).

Install new part and reinforcement plate and weld in area (2).