Installing the cylinder head (engine removed)

CAUTION: Heavy component.
Heavy components can lead to injury or damage.

Remove and install heavy components with the aid of another person/other persons.

NOTE: RISK OF DAMAGE
Damage to threads.
Fluids in the threaded hole can damage the thread if screws in it are tightened.

Dry threaded holes (e.g. using compressed air).

NOTE: TECHNICAL INFORMATION
Do not remove screw coating.

NOTE: TECHNICAL INFORMATION
When replacing the cylinder head: The complete valve timing and the Valvetronic servomotor are already pre-assembled for new cylinder heads.

Position the cylinder head (1) on the special tool 0 490 561 (11 0 000) and on the workshop crane.
NOTE:
RISK OF DAMAGE
Damage to guide rails.
The application of great force can damage the guide rails of the timing chain.
- When removing and installing the cylinder head, make sure that the cylinder head does not damage the guide rail.
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Guide in and install the cylinder head (1) carefully using the workshop crane and the special tool 0 490 561 (11 0 000).
Replace the cylinder head bolts (1) to (10).
Parts: Cylinder head bolts
Do not wash off the coating on the cylinder head bolts (1) to (10).
Oil the contact surfaces of the screw heads of cylinder head bolts (1) to (10) lightly.
There must be no coolant, water or engine oil present in the threaded holes of the engine block.

NOTE: TECHNICAL INFORMATION
When assembling, it is essential to observe screwing sequences and tightening torques.
Failure to comply with the regulations can lead to leaks and damage.

Fig 1: Cylinder Head Bolts Tightening Sequence
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Guide in and install the cylinder head bolts (1) to (10).
Screw in the cylinder head bolts in the sequence (1) to (10).

Tighten the cylinder head bolts with the special tools 0 490 504 (00 9 120) and 0 495 747 (11 8 580) in the sequence (1) to (10).

TIGHTENING TORQUES SPECIFICATION

Cylinder head to crankcase
M11 Observe tightening sequence! Fit new cylinder head bolts.	1. Joining torque	30 Nm
	2. Angle of rotation	90°
	3. Angle of rotation	180°

Tighten the cylinder head bolts in the sequence (1) to (5).

TIGHTENING TORQUES SPECIFICATION

Cylinder head bolt to tinning case cover
M8x40 Replace screws.	Tightening torque	19 Nm

Fig 2: Cylinder Head Bolts Tightening Sequence

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Insert and install the camshaft sensor wheel (3).
Ensure that the camshaft sensor wheel (3) is correctly positioned on the guide pin (4).
Affix the intake camshaft with an open-end wrench (1).

Tighten down screw (2).

TIGHTENING TORQUES SPECIFICATION

Camshaft sensor wheel to intake camshaft
M6x16	Tightening torque	8 Nm

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Position the guide rail (2).
Replace bearing journal (1).
Parts: Bearing journal
Thread in the bearing journals (1) and install.
Make sure that the bearing journal (1) is correctly installed in the guide rail (2).

Tighten the bearing pin (1) to the guide rail (2).

TIGHTENING TORQUES SPECIFICATION

Bearing journal to cylinder head
M16x1.5 Replace bearing journal.
	20 Nm

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Insert slide rail (2) and install.

Tighten down screws (1).

TIGHTENING TORQUES SPECIFICATION

Sliding rail to cylinder head
M6x16	Tightening torque	8 Nm

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Insert and position the wiring harness section (2) for sensor system 1.

Tighten down screws (1).

TIGHTENING TORQUES SPECIFICATION

Wiring harness section for sensor system 1 to cylinder head
M6X16	Tightening torque	8 Nm

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Feed in ground cable (4) and position.

Tighten down screw (3).

TIGHTENING TORQUES SPECIFICATION

Ground cable to cylinder head
M6x12	Tightening torque	8 Nm

Feed in and install coolant line (1).

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Insert and install the holder (2).
Make sure that the lock (1) engages audibly.

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Insert and install the holder (2).
Tighten down screw (1).

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Connect and lock the coolant line (1) to the cylinder head.
Make sure that the coolant line (1) engages audibly.
Connect connector (2) on the coolant temperature sensor and lock.
Ensure that the connector (2) audibly engages on the coolant temperature sensor.

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Feed in and install coolant line (2).

Tighten down screws (1).

TIGHTENING TORQUES SPECIFICATION

Coolant line to coolant pump/cylinder head
M6x20	Tightening torque	8 Nm

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Loosen the screws (1) from the special tool 2 459 012
Guide the special tool 2 459 012 out and remove.

Courtesy of BMW OF NORTH AMERICA, INC.

CAUTION: Heavy component.
Heavy components can lead to injury or damage.

Remove and install heavy components with the aid of another person/other persons.

NOTE: RISK OF DAMAGE
Damage to threads.
Fluids in the threaded hole can damage the thread if screws in it are tightened.

Dry threaded holes (e.g. using compressed air).

NOTE: TECHNICAL INFORMATION
Do not remove screw coating.

NOTE: TECHNICAL INFORMATION
When replacing the cylinder head: The complete valve timing and the Valvetronic servomotor are already pre-assembled for new cylinder heads.

Position the cylinder head (1) on the special tool 0 490 561 (11 0 000) and on the workshop crane.
NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details.
NOTE:
RISK OF DAMAGE
Damage to guide rails.
The application of great force can damage the guide rails of the timing chain.
- When removing and installing the cylinder head, make sure that the cylinder head does not damage the guide rail.
Courtesy of BMW OF NORTH AMERICA, INC.
Guide in and install the cylinder head (1)carefully using the workshop crane and the special tool 0 490 561 (11 0 000).
Replace the cylinder head bolts (1) to (8).
Parts: Cylinder head bolts
Do not wash off the coating on the cylinder head bolts (1) to (8).
Oil the contact surfaces of the screw heads of cylinder head bolts (1) to (8) lightly.
All the threaded holes in the engine block must not have any coolant, water or engine oil.

NOTE: TECHNICAL INFORMATION
When assembling, it is essential to observe screwing sequences and tightening torques.
Failure to comply with the regulations can lead to leaks and damage.

Fig 1: Cylinder Head Bolts Tightening Sequence
Courtesy of BMW OF NORTH AMERICA, INC.
Guide in and install the cylinder head bolts (1) to (8).
Screw in the cylinder head bolts in the sequence (1) to (8).

Tighten the cylinder head bolts with the special tools 0 490 504 (00 9 120) and 0 495 747 (11 8 580) in the sequence (1) to (8).

TIGHTENING TORQUES SPECIFICATION

Cylinder head to crankcase
M11 Observe tightening sequence! Fit new cylinder head bolts.	1. Joining torque	30 Nm
	2. Angle of rotation	90°
	3. Angle of rotation	180°

Tighten the cylinder head bolts in the sequence (1) to (5).

TIGHTENING TORQUES SPECIFICATION

Cylinder head bolt to timing case cover
M8x40 Replace screws.	Tightening torque	19 Nm

Fig 2: Cylinder Head Bolts Tightening Sequence

Courtesy of BMW OF NORTH AMERICA, INC.

Insert and install the camshaft sensor wheel (3).
Ensure that the camshaft sensor wheel (3) is correctly positioned on the guide pin (4).
Affix the intake camshaft with an open-end wrench (1).

Tighten down screw (2).

TIGHTENING TORQUES SPECIFICATION

Camshaft sensor wheel to intake camshaft
M6x16	Tightening torque	8 Nm

Courtesy of BMW OF NORTH AMERICA, INC.

Position the guide rail (2).
Replace bearing journal (1).
Parts: Bearing journal
Thread in the bearing journals (1) and install.
Make sure that the bearing journal (1) is correctly installed in the guide rail (2).

Tighten the bearing pin (1) to the guide rail (2).

TIGHTENING TORQUES SPECIFICATION

Bearing journal to cylinder head
Bearing journal Replace the bearing journal!	Tightening torque	20 Nm

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Insert slide rail (2) and install.
Tighten down screws (1).
TIGHTENING TORQUES SPECIFICATION

Sliding rail to cylinder head

M6x16 8 Nm

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Insert and position the wiring harness section (2) for sensor system 1.

Tighten down screws (1).

TIGHTENING TORQUES SPECIFICATION

Wiring harness section for sensor system 1 to cylinder head
M6X16	Tightening torque	8 Nm

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Feed in ground cable (4) and position.

Tighten down screw (3).

TIGHTENING TORQUES SPECIFICATION

Ground cable to cylinder head
M6x12	Tightening torque	8 Nm

Feed in and install coolant line (1).

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Insert and install the holder (2).
Make sure that the lock (1) engages audibly.

Courtesy of BMW OF NORTH AMERICA, INC.
Connect and lock the coolant line (1) to the cylinder head.
Make sure that the coolant line (1) engages audibly.
Connect and lock connector (2) on the coolant temperature sensor.
Ensure that the connector (2) audibly engages on the coolant temperature sensor.

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Feed in and install coolant line (2).

Tighten down screws (1).

TIGHTENING TORQUES SPECIFICATION

Coolant line to coolant pump/cylinder head
M6x20	Tightening torque	8 Nm

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details.

Tighten down screws (1).

TIGHTENING TORQUES SPECIFICATION

Engine mount to cylinder head
M10X45	Tightening torque	41 Nm

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Tighten down screws (1).

TIGHTENING TORQUES SPECIFICATION

Right engine mount to cylinder head
M10 Replace screws.	Joining torque	40 Nm
	Angle of rotation	90°

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Disassemble the special tool 2 414 691 with the special tool 2 357 071.

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Loosen the screws (1) from the special tool 2 459 012
Guide the special tool 2 459 012 out and remove.

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