Replace cylinder head gasket
NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
- Do not use any metal-cutting tools.
- Remove oil and dirt residue from the blind holes (1) .
- Check the fitting sleeves (1)
for secure fit and damage.
- Identify the cylinder head gasket (1)
using the part number.
If the cylinder head is reworked, then a 0.3 mm thicker seal is available for the service.
- Replace cylinder head gasket.
Parts: Cylinder head gasket
- Thread in cylinder head gasket (1) and install.
- Make sure that the cylinder head gasket (1) is installed correctly in the fitting sleeves (2) .
Follow-up work
- Refer to INSTALLING THE CYLINDER HEAD .
- Refer to INSTALLING THE INTAKE ADJUSTER .
- Refer to INSTALLING THE VANOS CENTRAL VALVE OF THE INTAKE CAMSHAFT ADJUSTER .
- Refer to INSTALLING EXHAUST CAMSHAFT ADJUSTER .
- Refer to INSTALLING THE VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to ADJUSTING THE CAMSHAFTS WITH THE SPECIAL TOOL .
- Refer to PRE-TENSIONING THE TIMING CHAIN WITH THE SPECIAL TOOL .
- Refer to TIGHTENING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to TIGHTENING THE VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to DISASSEMBLING ALL SPECIAL TOOLS .
- Refer to INSTALLING CHAIN TENSIONER .
- Refer to CHECKING THE TIMINGS OF THE CAMSHAFT .
- Refer to PREPARING FOR THE INSTALLATION OF THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING EXHAUST TURBOCHARGER .
- Refer to INSTALLING THE OIL RETURN LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING CATALYTIC CONVERTER .
- Refer to CONNECTING COOLANT LINE .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING THE CROSS-MEMBER ON THE REAR AXLE .
- Refer to INSTALLING THE CONNECTING SUPPORT ON THE TUNNEL AT FRONT AND REAR .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING CYLINDER HEAD COVER .
- Refer to PREPARING FOR THE INSTALLATION OF THE HIGH PRESSURE PUMP .
- Refer to INSTALLING HIGH PRESSURE PUMP .
- Refer to INSTALLING BOTH ACTUATORS .
- Refer to PREPARING THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING INJECTORS .
- Refer to INSTALLING THE OXYGEN SENSOR MONITOR .
- Refer to INSTALLING LAMBDA OXYGEN SENSOR .
- Refer to INSTALLING ALL SPARK PLUGS .
- Refer to INSTALLING THE IGNITION COILS .
- Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE RAIL AND THE HIGH-PRESSURE PUMP .
- Refer to INSTALLING CLEAN AIR PIPE .
- Refer to INSTALLING THE SERVOMOTOR FOR THE ECCENTRIC SHAFT .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT VALVE .
- Refer to INSTALLING FAN COWL WITH ELECTRIC FAN .
- Refer to INSTALLING CROSS CONNECTION .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALLING INTAKE PORT .
- Refer to INSTALL ACOUSTIC COVER .
- Refer to INSTALLING THE RIGHT STRUT BRACE .
- Refer to INSTALLING THE REAR BULKHEAD .
- Refer to INSTALLING THE UPPER BULKHEAD COVER PANEL .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to CONNECTING ALL BATTERY GROUND LEADS .
- Refer to INSTALLING REAR WINDSHIELD PANEL .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING FRONT WINDSHIELD PANEL COVER .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to FILLING AND VENTING THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to INSTALLING THE FRONT RIGHT WHEEL ARCH COVER .
- Refer to INSTALLING THE FRONT RIGHT WHEEL .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to CHECKING ENGINE OIL LEVEL .
- Refer to EVACUATE AND CHARGE CONDITIONING .
- Refer to INSTALLING RIGHT HEADLIGHT .
- Refer to ADJUSTING HEADLIGHTS .