Install exhaust system
CAUTION:
Component with heavy weight
.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
Heavy component
.
Heavy components can lead to injury or damage .
Heavy components can lead to injury or damage .
- Remove and install heavy components with the aid of another person/other persons.
CAUTION:
Grinding dust from grinding of components
.
Hazardous to health!
Hazardous to health!
- Directly draw off the grinding dust.
- Ensure adequate ventilation.
- Conduct all work in appropriate personal protective equipment only.
NOTE:
TECHNICAL INFORMATION
Check the exhaust system for tightness after installation.
Check the exhaust system for tightness after installation.
NOTE:
TECHNICAL INFORMATION
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
CAUTION:
Shavings resulting from sawing or grinding components
.
Injury hazard!
Injury hazard!
- Conduct all work in appropriate personal protective equipment only.
- Wear safety goggles and hand protection.
- Version 1 (Ribbon clamp)
Open the weld seam (1) with a conventional tool.
- Remove ribbon clamp (2).
- Replace the (2) ribbon clamp.
Parts : Ribbon cable clamp
NOTE:
Schematic diagram is for example purposes. Some parts may differ in certain details.
- Check all rubber mounts (1) of the exhaust system for damage and replace, if necessary.
NOTE:
TECHNICAL INFORMATION
Conduct the following operation with the assistance of a second person.
Conduct the following operation with the assistance of a second person.
- Insert and install the exhaust system (2) with the help of a support person.
- Replace nuts (1).
Parts : Nuts
- Tighten nuts (1).
TIGHTENING TORQUES SPECIFICATION
| Exhaust system to body | ||
| M8 Replace nuts. |
tightening torque | 19Nm |
- Tighten the ribbon clamp (1).
TIGHTENING TORQUES SPECIFICATION
| Exhaust system to catalytic converter | ||
| Ribbon clamp Replace the ribbon clamp. |
tightening torque | 26Nm |
- Version 2 (V-band clamp)
Replace V-band clamp.
Parts : V-band clamp
Unscrew the nut (1) and remove the sealing ring (2).
- Bend all the sheet metal tabs, except those in the marked area, all around using a suitable tool.
- Mount the V-clip (1) on the sealing ring (2).
- Make sure that the V-ribbon clip is (1) correctly positioned on the sealing ring (2).
- Make sure that, after mounting, the V-ribbon clip is on the sheet metal tabs in the marked areas.
- Connect the exhaust system (1) with the catalytic converter (2) and position it correctly (arrow).
- Make sure that V-clip (1) is fitted correctly.
- Tighten down screw (2).
TIGHTENING TORQUES SPECIFICATION
| V-ribbon clip to catalytic converter | ||
| V-ribbon clip Replace V-ribbon clip. |
tightening torque | 25Nm |
Follow-up work