Refitting sump

NOTE: RISK OF DAMAGE
Contaminant or foreign body.
Contamination can result in malfunctions, loss of function or leaks.

Adhere to the utmost cleanliness.
Protect components from contamination e.g. by covering.
Close off line connections with seal plugs.

NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.

NOTE: RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.

Do not use any metal-cutting tools.

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Clean the sealing surface (1) at the oil pan with the special tools 0 495 103 (11 4 471)and 0 495 104 (11 4 472).

CONSUMABLE SPECIFICATION

Brake cleaner 2.0	500 ml, Spray can	83192365214
Brake cleaner 2.0	20, Canister	83192365215

NOTE: RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.

Do not use any metal-cutting tools.

NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.

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Clean the sealing surface (1) at the crankcase with the special tools 0 495 103 (11 4 471)and 0 495 104 (11 4 472).

CONSUMABLE SPECIFICATION

Brake cleaner 2.0	500 ml, Spray can	83192365214
Brake cleaner 2.0	20, Canister	83192365215

Have the special tool 2 469 803 ready.

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NOTE: TECHNICAL INFORMATION
For additional information see: OVERVIEW OF CONSUMABLES IN applicable BMW parts catalogue .

Position the sealing compound (1) as shown on the special tool 2 469 803 .

SEALING COMPOUND SPECIFICATION

Loctite 5970 liquid sealing compound Processing time <10 minutes at room temperature

50 ml, Cartridge

83190404517

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NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.

NOTE: TECHNICAL INFORMATION
The processing time of the liquid sealing compound can be at a maximum of 10 min.
Commissioning of the assembly is not possible until 25 minutes after the processing time.
Non-observance can lead to leaks in the assembly.

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Apply sealing compound without replacing the lower front timing gear case cover:
Apply a sealing bead along the inner edge (1) of the oil pan.
Completely surround the oil return orifice (arrow) with the sealing compound.
No sealant may enter the oil return orifice.

TECHNICAL DATA SPECIFICATION

Height of the sealing bead
	2.0 mm... 2.5 mm

NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.

Courtesy of BMW OF NORTH AMERICA, INC.

Apply sealing compound after replacing the lower front timing gear case cover:
Apply a sealing bead along the inner edge (1) of the oil pan.

Sealing bead (1) must overlap the seal (2) of the timing gear case cover by approx. 5 mm.
Completely surround the oil return orifice with the sealing compound.
The sealant must not enter the oil return orifice.

TECHNICAL DATA SPECIFICATION

Height of the sealing bead
	2.0 mm... 2.5 mm

Fix oil sump within the prescribed processing time of the sealing compound.

NOTE: TECHNICAL INFORMATION
The special tool 11 8 780 is only required when the transmission is removed.

Position the special tool 0 496 120 (11 8 780) with the transmission bolts (1) in such a way that the oil pan aligns exactly with the timing case cover.
Replace the centering sleeves where required.

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NOTE: RISK OF DAMAGE
Improper screw length can cause component damage.
The use of screws of improper length can lead to component damage.

Note the correct screw length.
Install screws that correspond to the original length.

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Make sure that the correct screw (2) (M8x40) is used to attach the oil pan to the transmission.
The screw (1) (mounting bolt of the starter motor) must never be used to attach the oil pan.
Thread in the oil pan carefully and position.
Tighten the screws (2) to (17) of the oil pan.

TIGHTENING TORQUES SPECIFICATION

Oil sump to crankcase
M8x30	Tightening torque	24Nm
M8x110	Tightening torque	24Nm

Fig 1: Oil Pan Screws Tightening Sequence

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Tighten transmission screws (1).

TIGHTENING TORQUES SPECIFICATION

Transmission to oil sump
M8	Tightening torque	19Nm

Insert and install the holder (3).
Tighten down screws (1).

TIGHTENING TORQUES SPECIFICATION

Holder to oil pan
M12	Tightening torque	100Nm

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Tighten down screw (2).

TIGHTENING TORQUES SPECIFICATION

Holder to front axle support
M12	Tightening torque	100Nm

Secure the positive battery cable (4) at the clamps (5).
Connect connectors (3) and lock.
Make sure the connector (3) engages audibly.
Insert and install the holder (2).
Tighten down screw (1).

TIGHTENING TORQUES SPECIFICATION

Holder to oil pan
M6	Tightening torque	8Nm

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Tighten down screws (1).

TIGHTENING TORQUES SPECIFICATION

Pressure pipe to oil pan
M6x35		8Nm

Attach the line (2).

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Follow-up work

Refer to INSTALLING THE FRONT RIGHT WHEEL ARCH COVER .
Refer to INSTALLING THE FRONT RIGHT WHEEL .
Refer to INSTALLING STARTER MOTOR .
Refer to INSTALLING FRONT UNDERBODY PROTECTION .
Refer to CONNECTING ALL BATTERY GROUND LEADS .
Refer to TOPPING UP THE MOTOR OIL .
Refer to INSTALLING THE OIL FILLER CAP .