Install automatic transmission (AISIN GA8G45)
CAUTION:
Materials harmful to health
.
Contact with fluids harmful to health!
Contact with fluids harmful to health!
- Note and follow safety instructions on containers.
- Conduct all work in appropriate personal protective equipment only.
- Make sure that the hole (1) of the flywheel is accessible from the recess on the oil pan.
- Check for correct fit of fitting sleeves (2).
- Turn the torque converter until the bore of the torque converter is aligned with the bore of the flywheel.
- Replace the bolts (arrows).
Parts : Screws
- Flange-mount automatic transmission to engine and screw on.
- Tighten screws (arrows).
TIGHTENING TORQUES SPECIFICATION
| Transmission to engine | ||
| M8 | ||
| Tightening torque | 19Nm | |
| M12 | ||
| Tightening torque | 66Nm | |
- Turn the engine with the special tool 0 493 380 (11 6 480) at the vibration damper in the direction of rotation.
- Replace nuts (1).
Parts : Nuts
- Tighten all 6 nuts (1) of the torque converter.
TIGHTENING TORQUES SPECIFICATION
| Torque converter to flywheel | ||
| M10 | ||
| Replace nuts. | ||
| Remove any adhesive residue from the threads. | ||
| tightening torque | 56Nm | |
- Replace screws (1).
Parts : Screws
- Screw the transmission onto the transmission bearing with the screws (1)
TIGHTENING TORQUES SPECIFICATION
| Transmission mounting | ||
| M10 | ||
| Replace screws. | ||
| Tightening torque | 56Nm | |
| Angle of rotation | 90° | |
- Replace the screw (1).
Parts : Screw
- Screw the ground strap (2) onto the transmission with the screw (1).
TIGHTENING TORQUES SPECIFICATION
| Standard screw connection M8 | ||
| M8 | ||
| Tightening torque | 19Nm | |
- Secure clamps (2) with wiring harness (3) to the transmission.
- Connect connectors (1) and lock.
NOTE:
TECHNICAL INFORMATION
The illustration shows the transmission oil cooler on vehicles with engine B47.
The illustration shows the transmission oil cooler on vehicles with engine B47.
- Slide the coolant hoses (2) onto the transmission oil cooler (3).
- Secure hose clamps (1).
NOTE:
TECHNICAL INFORMATION
The illustration shows the transmission oil cooler on vehicles with engine B48O.
The illustration shows the transmission oil cooler on vehicles with engine B48O.
- Slide the coolant hoses onto the transmission oil cooler and snap-in the locks (1).
- Replace seals (1).
- Connect transmission oil lines (2).
- Tighten the bolt (1).
TIGHTENING TORQUES SPECIFICATION
| Transmission oil line to transmission | ||
| M 8 | ||
| tightening torque | 19Nm | |
- Loosening the luggage strap (3).
- Remove special tools 0 490 133 (00 2 030) and 0 495 827 (23 4 150) .
Install battery carrier
- Insert and install battery carrier (5).
- Hand-tighten the bolt (4).
- Hand-tighten the bolts (3).
- Tighten down screw (4).
TIGHTENING TORQUES SPECIFICATION
| Battery carrier to engine mount | ||
| Hexagon screw | ||
| M8x30 | ||
| Tightening torque | 19Nm | |
- Tighten down screws (3).
TIGHTENING TORQUES SPECIFICATION
| Battery carrier to engine mount | ||
| Hexagon screw | ||
| M8x30 | ||
| Tightening torque | 19Nm | |
- Attach coolant line (2) on battery carrier (5).
- Attach cable clip (1) on battery carrier (5).
Install E-box
Precondition
Battery ground lead is disconnected.
NOTE:
RISK OF DAMAGE
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .
- Route all cables without abrasions, do not trap and crush.
- Feed in the E-Box (1) into the guide (2) in the arrow direction and install.
- Ensure that the E-Box (1) is positioned correctly on the cowl (2).
- Tighten down screw (1).
TIGHTENING TORQUES SPECIFICATION
| E-box to battery tray | |
| M8x16 | |
| 15Nm |
- Feed the holder (1) into the E-Box (2) in the arrow direction and install.
- Make sure the holder (1) engages audibly.
- Feed in and install the wiring harness section (2) of the engine in the arrow direction.
- Ensure that the locking mechanisms (1) engage audibly.
- Feed in and install the wiring harness section (2) of the Valvetronic servomotor in the arrow direction.
- Ensure that the locking mechanisms (1) engage audibly.
- Feed in the wiring harness section (3) for the injectors and ignition coils in the arrow direction and install.
- Make sure the locking mechanism (2) engages audibly.
- Insert and install the positive battery cable (1).
- Connect all connectors (1) and lock.
- Ensure that the connectors (1) engage audibly.
- Connect and lock all connectors (1) in the arrow direction.
- Ensure that the connectors (1) engage audibly.
- Connect connectors (1) and lock.
- Make sure the connector (1) engages audibly.
- Feed the connector (1) into the E-Box (2) in the arrow direction and install.
- Feed the cover (2) into the guides (3) in the arrow direction and install.
- Ensure that the cover (2) engages audibly into the guides (3).
- Tighten down screw (1).
TIGHTENING TORQUES SPECIFICATION
| Cover panel to E-box | ||
| RF5x26.5 | ||
| Tightening torque | 2.5Nm | |
- Insert and install the positive battery cable (2) on the holder (3).
- Insert and install the battery positive terminal (1).
- Tighten the battery positive terminal (1).
TIGHTENING TORQUES SPECIFICATION
| Positive battery terminal to battery | ||
| Nut M6 | ||
| Tightening torque | 5Nm | |
Follow-up work
- Refer to INSTALLING THE TRANSFER BOX (VTG) .
- Refer to INSTALLING HOLDER WITH RUBBER MOUNT .
- Refer to INSTALLING INTERMEDIATE SHAFT WITH SUPPORT TUBE .
- Refer to INSTALLING PROP SHAFT .
- Refer to INSTALLING THE REAR HEAT SHIELD .
- Refer to INSTALLING THE FRONT HEAT SHIELD .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING THE CROSS-MEMBER ON THE REAR AXLE .
- Refer to INSTALLING THE CONNECTING SUPPORT ON THE TUNNEL AT FRONT AND REAR .
- Refer to PARTIALLY INSTALLING THE LEFT OUTPUT SHAFT .
- Refer to PARTIALLY INSTALLING RIGHT OUTPUT SHAFT .
- Refer to INSTALLING AND SECURING COMPLETE FRONT AXLE .
- Refer to SECURING MOUNTED PARTS ON THE FRONT AXLE SUPPORT .
- Refer to CONNECTING CONNECTOR ON STEERING GEAR .
- Refer to FASTENING THE RUBBER MOUNT ON THE FRONT AXLE SUPPORT .
- Refer to SECURING THE ANTI-ROLL BAR ON THE LEFT AND RIGHT ON THE ANTI-ROLL BAR LINK .
- Refer to FASTENING THE CABLE FOR THE RIDE HEIGHT SENSOR .
- Refer to INSTALLING WHEEL ARCH COVER AT FRONT LEFT AND RIGHT .
- Refer to IF INSTALLED: INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS
- Refer to INSTALLING STARTER MOTOR .
- Refer to REMOVING THE MOUNTING FOR THE COOLANT RADIATOR ON THE LEFT AND RIGHT .
- Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
- Refer to REMOVING ENGINE BRIDGE .
- Refer to INSTALLING THE SYSTEM BATTERY .
- Refer to CONNECTING THE NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
- Refer to CHECKING TRANSMISSION OIL (AISIN GA8G45) .
- Refer to CHECKING TRANSFER BOX OIL LEVEL .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALLING INTAKE PORT .
- Refer to FILLING THE COOLANT CIRCUIT WITH THE VACUUM FILLING EQUIPMENT .
- Refer to VENTING THE COOLING CIRCUIT .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to INSTALLING THE UPPER BULKHEAD COVER PANEL .
- Refer to INSTALLING FRONT WINDSHIELD PANEL COVER .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .