LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2019 >> Cooper Clubman S ALL4, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (General Electrical System - Repair -- F55) >> Plug Connections, Terminals >> 61 13... Cutting off, stripping off insulation and cutting optical fibers to length

61 13... Cutting off, stripping off insulation and cutting optical fibers to length

WARNING: This page is about a different car, the 2019 MINI Cooper, 2018 MINI Cooper, 2017 MINI Cooper, 2016 MINI Cooper, and 2015 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

To cut off, strip off insulation and cut optical fibers to length, use hand pliers 61 4 321 (1) in conjunction with crimping head 61 4 322 (2) from crimping set 61 4 320 .

NOTE: Hand pliers (1) open automatically until stop when handles are pressed together.
Fig 1: Crimping Head And Hand Pliers
G04727525Courtesy of BMW OF NORTH AMERICA, INC.

Cutting optical fiber 

Open hand pliers (1).

Place optical fiber (2) in cutting device (3).

Close pliers (1) and remove optical fiber (2).

Fig 2: Placing Optical Fiber In Cutting Device
G11789345Courtesy of BMW OF NORTH AMERICA, INC.

Strip off insulation from optical fiber 

Open hand pliers (1).

Open lever (2) in arrow direction.

Fig 3: Opening Lever
G04727527Courtesy of BMW OF NORTH AMERICA, INC.

Slide optical fiber (1) into stripping device (2) until flush at point (3).

Close hand pliers (4) fully.

Close clamping lever (5) in arrow direction.

Open hand pliers (4) by one tooth notch.

Open clamping lever (5) against arrow direction again and remove optical fiber (1).

NOTE: A stripping replacement blade set is available under number 61 4 327.
Fig 4: Sliding Optical Fiber Into Stripping Device
G04727528Courtesy of BMW OF NORTH AMERICA, INC.

Cutting optical fiber to length 

IMPORTANT: The cutting blade must be replaced prior to each cutting of the optical fiber.

Pull pin (1) in arrow direction.

Fold up blade retaining link (2) in arrow direction.

Fig 5: Folding Up Blade Retaining Link
G04727529Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Injury hazard when changing the blade.

Remove blade (1) and replace.

Installation note: 

Make sure blade (1) is correctly seated on locating points (2).

Fig 6: Blade On Locating Points
G04727530Courtesy of BMW OF NORTH AMERICA, INC.

Open hand pliers (3).

Slide optical fiber (1) into cutting device (2) until insulation of optical fiber (1) abuts clamping fixture.

Close hand pliers (3) fully and keep closed.

Remove optical fiber (1).

Fig 7: Sliding Optical Fiber Into Cutting Device
G04727531Courtesy of BMW OF NORTH AMERICA, INC.