41 14 505 Replacing rear left outer wheel arch section (rear quarter panel removed)

Read contents of BODY, GENERAL .

Follow procedure for REPAIR STAGE 2 !

The following new parts are required:

1. Rear outer wheel arch section
Fig 1: Rear Left Outer Wheel Arch Section
Courtesy of BMW OF NORTH AMERICA, INC.

The following CONSUMABLES  are required:

Removal: 

Release and raise the cavity sealing (1) in area (2) of the severance cut (4).

Open welded connections in area (3).

Mark severance cut (4) as pictured and cut.

Remove part of the outer wheel arch section.

Fig 2: Severance Cut, Cavity Sealing, And Welded Connections Area

Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark severance cut on new part according to severance cut on vehicle + 20 mm material extra and cut.

Adjust new parts in combination with side wall to fit and secure.

In the area (1) of the bonding surface, drill 11 4.2 mm dia. bores for blind rivets.

Remove new part and deburr holes.

Fig 3: Areas For Drilling Blind Rivet Bore Holes And Bonding

Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Clean all  bonding surfaces on new part and on vehicle with cleaning agent R1.

Apply adhesive to bonding surface (1).

Install the new part and rivet with a blind rivet N3 in the area (1).

Fig 4: Bonding Surface And Area For Sealant On Cavity Sealing

Courtesy of BMW OF NORTH AMERICA, INC.