41 21 013 Replace A-pillar, outer left

WARNING: This page is about a different car, the 2019 MINI Cooper, 2018 MINI Cooper, 2017 MINI Cooper, 2016 MINI Cooper, and 2015 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Observe procedure for REPAIR STAGE 3 .

Read contents of BODY, GENERAL .

Spot-weld bonding is used on this vehicle. Observe specific PROCEDURE .

Use only an approved SPOT WELDER for repairs!

The following new parts are required:

A-pillar, outer

Fig 1: Outer A-Pillar

Courtesy of BMW OF NORTH AMERICA, INC.

Removal:

Mark severance cuts in accordance with specified dimensions and cut.

IMPORTANT: Cut outer panel only for following severance cuts.

Dimension "a" = 55 mm below center point of 8 mm dia. hole.

Dimension "b" = 135 mm before center point of 25 mm dia. hole.

LOOSEN spot-welded adhesive joints in area (1).

Open welded connections in areas (2).

Release and remove A-pillar from cavity sealing (3).

Fig 2: Severance Cuts, Welded Connections Areas, And Cavity Sealings

Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part:

Mark severance cuts on new parts according to severance cuts on vehicle and sever.

Prepare REINFORCEMENT PLATES at severance cuts.

Remove superfluous components from new part.

Adjust new part and prepare for joining by welding.

Installation:

Apply sealing compound to CAVITY SEALING (1).

Install new part and reinforcement plate and weld in area (2).

Fig 3: Cavity Sealing And Welding Area

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE:

Vehicles with sliding/tilting sunroof: Make sure water drain hose (1) is correctly installed! (watertightness).
In vehicles with a normal roof, a grommet is installed instead of the water drain hose.

Please ensure correct installation of the grommet!

Fig 4: Water Drain Hose Location

Courtesy of BMW OF NORTH AMERICA, INC.