Replacing left or right main pillar (Cooper Convertible)
Preliminary work needed:
Partially remove soft top cover (at main pillar).
Carefully pull headlining towards rear.
Release screws (1) on C-pillar cover (2).
Tightening torque 54 34 16AZ.
If necessary, disconnect rivet connector (1) from convertible top fabric (2) at main pillar.
Release screw (1) on main pillar.
For better accessibility of the screw (3), shift the convertible top slightly towards Close.
Release screw (3) on main pillar.
Installation note:
Plastic washer (4) must be fitted correctly on screw collar during installation. Plastic washer (4) must not be crushed on soft top frame (5).
Coat screws (1, 3) with screw locking agent.
Tightening torque 54 34 17AZ.
Feed out main pillar.
Remount guide pin of main pillar:
Measure and note down setting dimension A of guide pin at former main pillar.
Dimension A = outer edge of main pillar (2) up to collar of nut (1)
Slacken nut (1).
Align guide pin to dimension A at new main pillar (2) and tighten.
Tightening torque 54 34 18AZ.
Installation note:
Main pillar with guide pin (1) must be correctly seated in guide (2).
Check setting of main pillar:
Completely close soft top.
Check setting dimension A of main pillar (1) up to trim strip (2).
Dimension a = approx. 1 mm.
Dimension A (from main pillar up to side wall rear) = 4.5 mm.