Separating Cut Determination With A Template (Cooper, Cooper S, John Cooper Works)
In the case of a partial replacement piece, a body part is cut at a point described in the repair instructions.
A template may be used for the exact position determination for the separating cut.
The template is made from the reinforcement plate and can be reused.
Carry over schematic diagram at the separation cut C-pillar to the relevant vehicle type.
Remove stud bolts (1).
Set 4 mm dia. bores at the positions of the removed stud bolts.
If applicable, place additional bores in the edge area.
Insert the template (1) into the new part (in arrow direction) until it is flush (without gap).
Carry over the positions of the holes (2) to the new part.
Remove reinforcement plate again.
Connect marks (positions of holes) to the separating cut line (1).
Carry out the separating cut.
Tear and separate the separating cut on the vehicle according to the new part.