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Home >> Mini >> 2019 >> Cooper Clubman S ALL4, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 109 (Brakes - Repair (F57)) >> 34 35 Electrical Components/Wear Indicator >> Replacing a brake pad wear sensor (front) (Cooper Convertible)

Replacing a brake pad wear sensor (front) (Cooper Convertible)

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IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).

If a brake pad wear sensor that has already been ground has to be replaced even though the minimum brake pad thickness has not yet been reached, you must observe the following: The new sliding contact must be filed down with a file to the same length as the sanded sliding contact.

When replacing the brake pad wear sensor, a CBS reset needs to be carried out.

If a brake pad wear sensor was replaceed without replacing the brake pads, the following needs to be paid attention to: 

Preliminary work needed: 

Removal: 

Press clamp (1) together and detach brake pad wear sensor (2) in arrow direction from brake pad.

Detach cable of brake pad wear sensor from holders (2).

G11648495Courtesy of BMW OF NORTH AMERICA, INC.

Detach the brake pad wear sensor from the holders (1).

Disconnect plug connection (2).

G11648496Courtesy of BMW OF NORTH AMERICA, INC.

Installation  :

Install brake pad wear sensor (1) in the brake pad in arrow direction.

IMPORTANT: Make sure clamp (1) and brake pad wear sensor are properly seated in brake pad.

Attach brake pad wear sensor in the holders (2).

G11648497Courtesy of BMW OF NORTH AMERICA, INC.

Attach brake pad wear sensor in holders (1).

Connect plug connection (2).

G11648496Courtesy of BMW OF NORTH AMERICA, INC.

Required follow-up work: