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Home >> Mini >> 2019 >> Cooper Clubman S ALL4, Standard Trans >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> General Electrical System - Repair -- Cooper (F54) >> 61 14 Power Distribution, Power Connection Points >> Remove & install/replace power distribution box front positive battery cable

Remove & install/replace power distribution box front positive battery cable

WARNING: Follow SAFETY INSTRUCTIONS  for handling the vehicle battery.

Preliminary work needed: 

Removal: 

Unlock power distribution box positive battery cable (1) on detent (2) and release from holder in arrow direction.

G11649790Courtesy of BMW OF NORTH AMERICA, INC.

Release upper housing section (1) from lower housing section (2) in arrow direction and remove.

G11147642Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Label positive pole flat cables to prevent incorrect assembly.

Unscrew nuts (1).

Remove positive pole flat cables (2) from power distribution box positive battery cable (5).

Unscrew nut (3).

Remove positive pole flat cable (4) from power distribution box positive battery cable (5).

G11147892Courtesy of BMW OF NORTH AMERICA, INC.

Release middle part (1) of detents and remove from power distribution box positive battery cable (2).

G11147893Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Label positive pole flat cables to prevent incorrect assembly.

Unscrew nuts (1).

Remove positive pole flat cables (2) from power distribution box positive battery cable (3).

G11147894Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Tighten positive pole flat cables (2) on power distribution box positive battery cable (3) with nuts (1).

Tightening torque 61 14 2AZ .

NOTE: Risk of short circuits! 
Make sure positive pole flat cables (2) are fitted correctly.
G11147894Courtesy of BMW OF NORTH AMERICA, INC.

Joint center section (1) in power distribution box positive battery cable (2).

NOTE: Ensure center section (1) is correctly fitted in power distribution box positive battery cable (2).
G11147893Courtesy of BMW OF NORTH AMERICA, INC.

Tighten positive pole flat cable (4) on power distribution box positive battery cable (5) with nut (3).

Tightening torque 61 14 2AZ .

Tighten positive pole flat cables (2) on power distribution box positive battery cable (5) with nuts (1).

Tightening torque 61 14 1AZ .

NOTE: Risk of short circuits! 
Ensure positive pole flat cables (2, 4) are fitted correctly.
G11147892Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Retaining lugs on upper housing section (1) must not be damaged or missing.
G11147643Courtesy of BMW OF NORTH AMERICA, INC.

Join upper housing section (1) in lower housing section (2) in arrow direction.

NOTE: Ensure upper housing section engages correctly (1) engages correctly in lower housing section (2).
G11649799Courtesy of BMW OF NORTH AMERICA, INC.

Join power distribution box positive battery cable (1) in holder in arrow direction.

NOTE: Ensure correct detent (1) for power distribution box positive battery cable (2) in holder.
G11649800Courtesy of BMW OF NORTH AMERICA, INC.

Required follow-up work: