Special tools for wiring harness repairs

Special tools required: 

• 61 0 300
• 61 0 400
• 61 1 100
• 61 4 320
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 240

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

Wiring harness repair case 4.0

Courtesy of BMW OF NORTH AMERICA, INC.

Repair product range, vehicle electrical system: 

Single parts for wiring harness repairs*

* Sourcing reference: applicable BMW Parts Catalog/Department

Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool: 

• Special tool 61 0 300
• Special tool 61 0 400 (MINI N12/N14)
• Special tool 61 1 100 (combustion engine)

Handling: 

• NOTES  for opening contacts and locks of different connector contact systems

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and strip off insulation from cables: 

Wire stripper MultiStrip10*

*Sourcing reference applicable BMW Workshop Equipment Catalog

Handling: 

• CUTTING CABLES TO LENGTH AND STRIPPING OFF INSULATION .

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors: 

• Special tool 61 4 320
  1. Tool without crimping head
  2. CRIMPING HEAD (STRIP OFF INSULATION AND CUTTING FIBER-OPTIC CABLES TO LENGTH) .
  3. CRIMPING HEAD (CRIMPING FIBER-OPTIC CABLE CONTACTS) .
  4. CRIMPING HEAD (CRIMPING MQS CONTACTS) .
  5. CRIMPING HEAD (CRIMPING MPQ CONTACTS) .
  6. Replacement blade (face-cutting fiberoptic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts) and butt connectors: 

• Special tool 61 0 200 (crimping kit)
• Special tool 61 0 210 (matrix set SLK 8)
• Special tool 61 0 220 (matrix set SLK 2.8)
• Special tool 61 0 230 (matrix set MAK 8/DFK4)

  Courtesy of BMW OF NORTH AMERICA, INC.

• Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )