Replacing B-Pillar, Outer Left (Cooper Clubman F54)

Observe procedure of REPAIR STAGE 3 !

Read contents of BODY, GENERAL .

For stripping and rigging operations, refer to surrounding text on KSD (FRU number 41 21 203).

Use only an approved SPOT WELDER for repairs!

Following new body parts are required (see applicable BMW Parts Catalog):

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Removal:

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Mark severance cuts in accordance with specified dimensions and cut.

IMPORTANT: Cut through outer panel only for the following separating cuts.

Dimension a = approx. 30 mm after center point of 20 mm dia. hole.

Dimension b = approx. 25 mm before center point of 20 mm dia. hole.

Dimension c = approx. 180 mm from edge of roof outer skin.

Open welded connections in areas (1) and (2).

Release B-pillar from cavity sealings (3) and remove.

Preparation of new part:

Mark severance cuts on new parts in accordance with severance cuts on vehicle and cut.

Prepare REINFORCEMENT PLATES at severance cuts.

Fit in new part.

Installation:

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Coat CAVITY SEALINGS (1) with sealant.

Install new part and reinforcement plate and weld in area (2).