Replace Outer Left C-Pillar (Side Panel Removed) (Cooper Clubman F54)
Read contents of BODY, GENERAL .
Observe procedure of REPAIR STAGE 2 !
For stripping and rebuilding operations, see the surrounding texts on KSD CD (FRU number 41 21).
Spot-weld bonding is used on this vehicle. Observe specific PROCEDURE .
Use only an approved SPOT WELDER for repairs!
The following new parts are required (see applicable BMW Parts Catalog):
- Side frame, rear
Following CONSUMABLES are required:
| Material | Quantity |
|---|---|
| Adhesive K5a | 1 |
| Cleaning agent R1 | |
| Sealant D1 |
Removal
Mark severance cuts in accordance with specified dimensions and cut.
Dimension a= 120 mm from center point of 20 mm dia. hole.
Dimension b = 60 mm from corner of recess.
Dimension c = approx. 40 mm from center point of 12 mm dia. hole
Open welded connections in areas (1).
OPEN spot-welded adhesive joints in area (2).
Open bonded connections in areas (3).
Loosen side panel from cavity sealing (4) and remove.
New part preparation
Mark severance cuts on new part in accordance with severance cuts on vehicle and cut.
For severance cuts, prepare reinforcement plates.
Adjust new part and prepare in areas (1) and (2) for joining by welding.
Prepare joining using adhesive technology in the areas (3).
Remove new component.
Installation
Clean bonding surfaces (1) on new part and on car using solvent cleaner R1!
Apply adhesive to bonding surfaces.
Apply sealant to CAVITY SEALING (2).
Install new part and weld in areas (3).