Replacing Rear Luggage Compartment Floor (Tail Panel Removed) (Cooper Clubman F54)

Read contents of BODY, GENERAL .

Follow procedure for REPAIR STAGE 2 .

For set-up work, see the surrounding texts on KSD CD (FRU number 41 12 660).

Following new body parts are required (see applicable BMW Parts Catalog):

Courtesy of BMW OF NORTH AMERICA, INC.

Removal

Fig 1: Rear Luggage Compartment Floor Component Location (Tail Panel Removed)

Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with dimension and cut.

Dimension a = 20 mm from component edge reinforcement.

Open welded connections in areas (2).

Remove the luggage compartment floor.

NOTE: Install new part overlapping in area of severance cut.

New Part Preparation

Mark new luggage compartment floor in accordance with severance cut on vehicle + 15 mm extra material and cut.

Adjust new part in combination with tail panel and prepare for joining through welding.

Installation

Courtesy of BMW OF NORTH AMERICA, INC.

Install new part and weld in the areas (1) and (2).