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Home >> Mini >> 2019 >> Cooper Clubman S ALL4, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Body Equipment - Repair -- Cooper (F54) >> 51 31 Front And Rear Window >> Replace the rear window on the left (or right) split door

Replace the rear window on the left (or right) split door

Attention! 

Removal is carried out with SPIDER .

The following new parts/CONSUMABLES  are required (sourcing reference applicable BMW Group parts catalog/sales).

Material Quantity
Small repair kit 1
Velcro fastener (Dual Lock tape) 4
Supporting strip 1

Preliminary work needed: 

Removal: 

Unlock plug connections (1) and disconnect.

If required release the cable from the cable holders and fix it with the adhesive tape on the rear window.

Pay attention to cable while cutting in this area.

G13824326Courtesy of BMW OF NORTH AMERICA, INC.

Remove rubber wrapper (1).

G13824327Courtesy of BMW OF NORTH AMERICA, INC.

Slide in cord in area (1) from inside through adhesive bead.

G13824328Courtesy of BMW OF NORTH AMERICA, INC.

Left rear window: 

Place the cord (1) in the clockwise direction seen from outside around the rear window (2).

Insert the cord (1) in the lower area between the rear window (2) and the strip (3).

Right rear window: 

Place the cord (1) in the counter-clockwise direction seen from outside around the rear window (2).

Insert the cord (1) in the lower area between the rear window (2) and the strip (3).

G13824329Courtesy of BMW OF NORTH AMERICA, INC.

Insert the cord in the marked area behind the seal (1).

Secure rear window against falling down.

Cut out rear window completely.

G13824330Courtesy of BMW OF NORTH AMERICA, INC.

Insert the cord (2) behind the pin (1) for making the cutting easier in the area of the pin (1).

In the area (3) an additional pin, which is separated at the time of cutting, is installed.

G13824331Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Remove the remaining of the Velcro fasteners (1) and of the pins (2).

Clean the bonding surface of the Velcro fastener (1).

Stick new Velcro fasteners (1) on the markings on the split door.

Unclip the holding rail (3) backwards and install new holding rail (3).

G13824332Courtesy of BMW OF NORTH AMERICA, INC.

Overview for side window bonding: 

b  [mm] = Width adhesive bead 8±1
h  [mm] = Height adhesive bead 15 ±1

Apply bead joint in area (1).

A tolerance band is printed on the ceramic (two dashed lines) that marks the position of the adhesive bead. Place the adhesive bead centrally on the tolerance band.

G13824333Courtesy of BMW OF NORTH AMERICA, INC.

Open split door.

Place and press on the rear window over the pins (1) on the split door.

Engage rear window (2) in Velcro fasteners.

G13824334Courtesy of BMW OF NORTH AMERICA, INC.

Connect the connector (1).

G13824326Courtesy of BMW OF NORTH AMERICA, INC.

Insert rubber grommet (1).

NOTE: Marking (2) on the rubber grommet (1) must match with the marking (3) on the rear window.
G13824336Courtesy of BMW OF NORTH AMERICA, INC.

Required follow-up work: