Replacing B-Pillar With Reinforcement On Left (Cooper Clubman F54)

Observe procedure of REPAIR STAGE 3 !

Read contents of BODY, GENERAL .

For stripping and rigging operations, refer to surrounding text on the KSD (FRU number 41 21 201).

Use only an approved SPOT WELDER for repairs! Place vehicle on straightening bench.

The following new parts are required (see applicable BMW Parts Catalog):

Side frame, outer
Middle side frame

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Removal:

Fig 1: Center Pillar With Reinforcement Component Location (Left)

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Make severance cuts in accordance with specified dimensions and cut.

IMPORTANT: Cut outer panel only for following severance cuts.

Dimension a = approx. 30 mm after center point of 20 mm dia. hole.

Dimension b = approx. 25 mm before center point of 20 mm dia. hole.

Dimension c = approx. 95 mm from edge of roof outer skin.

Open welded connections in areas (1) and (2).

Release B-pillar from cavity sealings (3) and remove.

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Mark severance cut in accordance with specified dimension and cut.

IMPORTANT: Cut outer panel only.

Dimension a = approx. 50 mm below previous severance cut.

Open welded connections in areas (1) to (3).

Remove B-pillar reinforcement.

Preparation of new part:

Carry out the severance cuts on the new parts according to the severance cut on the vehicle.

Prepare REINFORCEMENT PLATES at severance cuts.

Take out superfluous components from the new parts.

B-pillar reinforcement: Produce holes for plug-weld connections using die grinder or belt sander.

Adjust new parts and reinforcements plates with alignment bracket or universal mount.

NOTE: When adjusting the new part, the panel thickness of the missing B-pillar outer skin must be taken into consideration depending on the straightening system manufacturer.

Installation:

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Install new part and reinforcement plate with alignment bracket or universal fixture and weld in the areas (1) to (3).

NOTE: When installing the new part, the panel thickness of the missing B-pillar outer skin must be taken into consideration depending on the straightening system manufacturer.

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Coat CAVITY SEALINGS (1) with sealant.

Install new part and reinforcement plate and weld in area (2).