Replacing Entrance For Door, Front Left (Cooper Clubman F54)

Observe procedure for REPAIR STAGE 3 .

Read contents of BODY, GENERAL .

For stripping and rigging operations, refer to texts on KSD CD (FRU number 41 11 311).

Use only an approved SPOT WELDER  for repairs!

The following new parts are required (see applicable BMW Parts Catalog):

1. Side frame, outer

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Removal 

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Mark severance cuts in accordance with specified dimensions and cut.

Dimension a = approx. 135 mm after 25 mm dia. hole.

Dimension b = approximately 75 mm before 20 mm dia. hole.

Open welded connections in areas (1).

Release and remove partial section of entrance from cavity sealing (2).

Preparation of new part  :

Mark new part in accordance with severance cuts on vehicle and cut.

Prepare REINFORCEMENT PLATES  at severance cuts.

Installation 

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Apply sealant to CAVITY SEALING  (1).

Install new part and reinforcement plate and weld in area (2).