Removing the cylinder head (engine removed)
CAUTION:
Heavy component.
Heavy components can lead to injury or damage.
Heavy components can lead to injury or damage.
- Remove and install heavy components with the aid of another person/other persons.
NOTE:
TECHNICAL INFORMATION
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
- Loosen screws (1).
- Feed out coolant line (2) and place to one side.
- Catch and dispose of escaping coolant.
- Unlock and detach the coolant line (1) at the cylinder head.
- Catch and dispose of escaping coolant.
- Unlock and disconnect the plug connection (2) on the coolant temperature sensor.
- Loosen screw (1).
- Guide out and remove holder (2).
- Unlock the locking mechanism (1).
- Guide out and remove holder (2).
- Feed out coolant line (1) and place to one side.
- Loosen screws (1).
- Guide out the wiring harness section (2) of sensor system 1 and set aside.
- Loosen screw (3).
- Feed out ground cable (4) and set it aside.
- Loosen screws (1).
- Guide out and remove slide rail (2).
- Unscrew the bearing journal (1) from the guide rail (2).
- Affix the intake camshaft with a standard open-end wrench (1).
- Loosen screw (2).
- Remove the camshaft sensor wheel (3).
- Release the cylinder head bolts in the order (5) to (1).
- Loosen the cylinder head bolts with the special tool 0 495 747(11 8 580).
- Release the cylinder head bolts in the order (10) to (1).
- Insert and position the special tool 2 459 012 at the cylinder head.
- Tighten the screws (1) of special tool 2 459 012. TIGHTENING TORQUE SPECIFICATIONS
Special tool to cylinder head M8 Tightening torque 21.5Nm - Mount cylinder head (1) on special tool 0 494 362 (11 9000). NOTE: RISK OF DAMAGE
Damage to guide rails.
The application of great force can damage the guide rails of the timing chain.- When removing and installing the cylinder head, make sure that the cylinder head does not damage the guide rail.
- Guide out and remove cylinder head (1)carefully
using the workshop crane and special tool 0 490 561 (11 0 000).
CAUTION:
Heavy component.
Heavy components can lead to injury or damage.
Heavy components can lead to injury or damage.
- Remove and install heavy components with the aid of another person/other persons.
NOTE:
TECHNICAL INFORMATION
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
- Loosen screws (1).
- Feed out coolant line (2) and place to one side.
- Catch and dispose of escaping coolant.
- Unlock and detach the coolant line (1) at the cylinder head.
- Catch and dispose of escaping coolant.
- Unlock and disconnect the plug connection (2) on the coolant temperature sensor.
- Unlock the locking mechanism (1).
- Guide out and remove holder (2).
- Feed out coolant line (1) and place to one side.
- Loosen screws (1).
- Guide out the wiring harness section (2) of sensor system 1 and set aside.
- Loosen screw (3).
- Feed out ground cable (4) and set it aside.
- Loosen screws (1).
- Guide out and remove slide rail (2).
- Unscrew the bearing journal (1) from the guide rail (2).
- Affix the intake camshaft with a standard open-end wrench (1).
- Loosen screw (2).
- Remove the camshaft sensor wheel (3).
- Release the cylinder head bolts in the order (5) to (1).
- Loosen the cylinder head bolts with the special tool 0 495 747 (11 8 580).
- Release the cylinder head bolts in the order (8) to (1).
- Insert and position the special tool 2 358 042 on the cylinder head.
- Tighten the screws (1) of special tool 2 358 042. TIGHTENING TORQUE SPECIFICATIONS
Special tool to cylinder head M8 Tightening torque 21.5Nm - Mount the cylinder head (1) on the special tool 0 490 561 (11 0 000). NOTE: Schematic diagram is for example purposes Some parts may differ in certain details.NOTE: RISK OF DAMAGE
Damage to guide rails.
The application of great force can damage the guide rails of the timing chain.- When removing and installing the cylinder head, make sure that the cylinder head does not damage the guide rail.
- Guide out and remove cylinder head (1)carefully using the workshop crane and special tool 0 490 561 (11 0 000).