Replacing the engine sensor system module 2 wiring harness section (B36, B38) (Cooper Convertible)
Preliminary work needed:
- Disconnect BATTERY GROUND LEAD.
- Remove CLEAN AIR PIPE .
- Remove ACOUSTIC COVER .
- Remove left WINDSHIELD PANEL COVER .
- Remove INTAKE SILENCER HOUSING .
Removal:
Release expanding rivet and remove mounting for gasket (1).
Release screw and remove tension strut (1).
Unclip and remove cover (1).
Unlock and disconnect all connectors (1) on control unit.
Remove partition wall (1).
Overview of engine sensor system module 2 wiring harness section
| Unlock and disconnect following connectors and lines | Note |
|---|---|
| Unlock and disconnect connector from DME control unit | |
| Release connector from intake camshaft sensor and detach | |
| Release connector from hot film air mass meter and detach | |
| Release connector from high pressure sensor and detach | |
| Release connector from exhaust camshaft sensor and detach | |
| Unlock connector on high pressure pump and disconnect | |
| Unlock connector of monitoring sensor and detach | |
| Release connector from control sensor and detach | |
| Unlock connector on exhaust turbocharger and disconnect | |
| Unlock connector on heating element and disconnect |
Release wiring harness from clips and guard controls.
Feed out wiring harness and remove.
Installation:
Route and install wiring harness.
Plug in all connectors as specified in table.
All connectors must audibly engage.
Install partition wall (1).
Join tension strut (1) and tighten with screws.
Tightening torque 61 21 5AZ .
Connect all connectors (1) to control unit.
All connectors (1) must engage audibly.
Installation note:
Connect connectors from front to rear.
Install cover (1).
Join mounting for gasket (1) and secure with expanding rivet.
Required follow-up work:
- Install CLEAN AIR PIPE .
- Install left WINDSHIELD PANEL COVER .
- Install INTAKE SILENCER HOUSING .
- Install ACOUSTIC COVER .
- Connect BATTERY GROUND LEAD.