Removing and installing (replacing) left headlight (Cooper Convertible)
Special tools required:
- 2 361 198
- 2 361 199
Preliminary work needed:
- Check the HOOD SETTING .
Removal:
Release screws (2) on headlight (1).
Unlock and disconnect the connector on headlight (3).
Unclip cable clip from headlight (3).
Release screw (1; 2) on headlight (3).
Remove headlight (3).
Temperature sensor
In case the screw is stuck, counter support the square nut (1) on the adjusting element by means of pliers for a water pump (2).
Installation:
For replacement:
- US version: Check blocking of HORIZONTAL ADJUSTMENT .
Do not screw the screws (1) in!
Push the screws (1) into a new adjusting element (2) until the stop is reached.
Join headlight (1).
Push the screws (2) into a new adjusting element until the stop is reached but do not screw them in!
Join the screw (2) to the headlight (3).
Push the screw (1) into a new adjusting element until the stop is reached but do not screw them in!
Release the detents (1; 2).
Remove gasket (3) from headlight.
Temperature sensor
Check the following prior to disassembly of chrome ring:
- Check clamps (1) for damage.
- Check chrome ring for firm seating.
If one of the checks is not OK, replace chrome ring when finishing the repair!
Do not install chrome ring immediately!
Release clamps (1) and remove the chrome ring from the front compartment lid.
The special tool for the alignment of the headlight consists of the following:
1x installation aid (2 361 198) each for left and right side of vehicle.
Set of clamps (2 361 199).
1x suction lifter (2 361 198 C).
Temperature sensor
Auxiliary lugs (1) are provided for correct installation of installation aid.
Installation aid (2 361 198) is inserted into the front compartment lid from the outside.
Installation aid is attached by means of clamps (2 361 199).
Attach the suction lifter (2 361 198 C) to the headlight (1) as illustrated.
Insert installation aid (2 361 198) from outside in front compartment lid.
Secure the installation aid by means of clamps (2 361 199).
Temperature sensor
Ensure correct fit of installation aid (2 361 198) and clamps (2 361 199).
The clamps must engage correctly in the groove.
Lift, align and hold headlight (1) using suction lifter (2 361 198_ C).
The front compartment lid has to be closed properly on both sides.
When the front compartment lid is closed correctly, the headlight must still be able to shift within the installation aid.
Only if the headlight cannot be shifted should the next operation be performed.
Open front compartment lid carefully.
Loosen nuts (1) and screw (2).
Shift headlight and stand back slightly.
Tighten nuts (1) and screw (2).
Correct the alignment of the headlight (1) if necessary and hold in position by means of suction lifter (2 361 198 C).
Tighten the screws using the openings of the installation aid (2 361 198).
Tightening torque 63 12 1AZ .
Check the alignment of the headlight on the installation aid (2 361 198).
Remove the suction lifter (2 361 198 C).
Open the front compartment lid.
Mount the gasket (3) on the headlight.
Temperature sensor
Ensure proper latching (1; 2) of the gasket (3) on the headlight.
Tighten the screw (2) on the headlight (3).
Tightening torque 63 12 2AZ .
Connect the connector and clip in the cable clip.
Join the chrome ring in the front compartment lid and lock by applying slight pressure on the clamps (1).
Temperature sensor
Check the following after installation of chrome ring:
- Check clamps (1) for damage.
- Check chrome ring for firm seating.
If one of the checks is not OK, replace chrome ring!
Required follow-up work:
- Carry out ADJUSTING HEADLIGHTS