Removing and installing/replacing flywheel (B48 and B46 engine) (Cooper S and John Cooper Works): Installation
Vehicles with manual transmission:
Position flywheel (B).
Replace flywheel bolts (1) to (8).
Parts : Flywheel bolts
Screw in the new flywheel bolts by hand using special tool 0 491 018 (11 4 180).
Ensure that the tightening sequence starts with dowel pin (A).
Secure flywheel with transmission bolt (1) and special tool 11 9 811/11 9 265.
Tighten the flywheel bolts using special tool 11 4 180 (note the angle of rotation in the next step).
Tightening torque: 11 22 1AZ .
Mark all flywheel bolts (1) with a vertical line.
Tighten all flywheel bolts (1) at an angle of rotation of 45° using special tool 00 9 120.
Remove special tool 11 9 811/11 9 265.
Vehicles with automatic transmission:
Position flywheel (B).
Replace flywheel bolts (1) to (8).
Parts : Flywheel bolts
Ensure that the tightening sequence starts with dowel pin (A).
Secure flywheel with transmission bolt (1) and special tool 11 9 811/11 9 265.
Tighten the flywheel bolts (note the angle of rotation in the next step).
Tightening torque: 11 22 1AZ .
Mark all flywheel bolts (1) with a vertical line.
Tighten all flywheel bolts (1) at an angle of rotation of 45° using special tool 00 9 120.
Remove special tool 11 9 811/11 9 265.
Concluding tasks:
- Install clutch. Refer to REMOVING AND INSTALLING OR REPLACING CLUTCH .
- Install transmission. Refer to REMOVING AND INSTALLING TRANSMISSION (GS6-59BG/DG) (COOPER S AND JOHN COOPER WORKS) .