41 63 000 Removing and installing flap for fuel filler neck

Removal:

MINI ONE and MINI COOPER versions:

Open fuel filler flap.

Use a suitable tool to lift the latch mechanism out toward the front in direction of arrow.

Detach fuel filler flap (1) in direction of arrow.

Fig 1: Detaching Fuel Filler Flap

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MINI COOPER S:

Open flap for fuel filler neck.

Lift out lock (1), turn flap for fuel filler neck (2) in the direction of the arrow and remove.

Fig 2: Turning Fuel Filler Neck Flap

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Installation:

MINI ONE and MINI COOPER versions:

The latch mechanisms (1) must not be damaged.

If the latch mechanism is damaged, the COVER POT must be replaced.

Fig 3: Latch Mechanisms

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Open hinge arm.

Place the fuel filler flap (1) on the hinge arm and push on in the direction of arrow until the locking mechanism engages.

Fig 4: Engaging Locking Mechanism

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MINI Cooper S:

The latch mechanism (1) must not be damaged.

If the latch mechanism is damaged, replace the cover pot.

Fig 5: Latch Mechanism

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Open hinge arm.

Place the fuel filler flap (1) on the hinge arm and turn in the direction of arrow until the locking mechanism engages.

Fig 6: Turning Fuel Filler Flap On Hinge Arm

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