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Home >> Mini >> 2015 >> Cooper S, 2D Convertible, 1.6L Eng, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 2209 (COLLISION - BODY PANEL REPAIR (E60) 550i) >> Front Side Doors >> 41 51 080 Front Left Or Right Door Removal And Installation Or Replacement

41 51 080 Front Left Or Right Door Removal And Installation Or Replacement

WARNING: This page is about a different car, the 2010 BMW 550i, 2009 BMW 550i, and 2008 BMW 550i. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Do not damage adjoining body parts.
Cars with side airbags:
Observe airbag safety regulations  . See 41 00... Handling airbags and restraint systems .

The illustrations are schematic representations and are to be applied to the relevant vehicle type.

Open door.

Security version: 

Rear reflector is modified. New component must be trimmed and glued (this is described in the following).

WARNING: Side airbag is installed in door trim panel: Disconnect battery  . See 12 00... INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY .

Release screw on connector frame.

Fig 1: Locating Connector Frame Screw
G04726962Courtesy of BMW OF NORTH AMERICA, INC.

Release screws between both hinge elements at top and bottom.

Tightening torque, see 41 51 1AZ  in 41 51 FRONT DOORS

Fig 2: Locating Screws Between Both Hinge Elements At Top And Bottom
G04726964Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1) on door retainer.

Fig 3: Identifying Door Retainer Screw
G04726963Courtesy of BMW OF NORTH AMERICA, INC.

Unhinge door by moving upwards and placing it on a suitable surface.

Fig 4: Unhinge Door By Moving Upward And Placing On Suitable Surface
G04726965Courtesy of BMW OF NORTH AMERICA, INC.

Pull plug connection from door pillar, unlock by pulling out bar and detach.

Installation: 

If necessary, adjust front door  .

Fig 5: Pulling Plug Connection From Door Pillar
G04726966Courtesy of BMW OF NORTH AMERICA, INC.

Replacement only: 

Rivet down blind rivet nuts (1) for control unit.

Fig 6: Rivet Down Blind Rivet Nuts (1) For Control Unit
G05503473Courtesy of BMW OF NORTH AMERICA, INC.

Security version: 

Trim grommet (1) on rear reflector rubber housing at edge (2) and glue with window adhesive  in same position as standard model.

Fig 7: Trim Grommet (1) On Rear Reflector Rubber Housing At Edge (2)
G05477398Courtesy of BMW OF NORTH AMERICA, INC.