LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2015 >> Cooper Countryman Base, 1.6L Eng, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 34 (Heating And Air Conditioning - Repair (R61) -- Cooper Paceman) >> Air Conditioning Leak Detection >> 64 52... Instructions for opening and part replacement in refrigerant circuit

64 52... Instructions for opening and part replacement in refrigerant circuit

WARNING: This page is about a different car, the 2016 MINI Cooper Paceman, 2015 MINI Cooper Paceman, 2014 MINI Cooper Paceman, and 2013 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Follow all applicable SAFETY INFORMATION .
IMPORTANT:
  • Always use new O-rings each time A/C connections are opened.

    They must not  be coated.

    Use special tool 00 9 030 to install sealing rings without damaging them.

  • Open the refrigerant circuit for as short of a period as possible.
  • Close all components and lines in the refrigerant circuit and return parts immediately  following the removals at openings with special tool 32 1 270 to prevent penetration of moisture or foreign objects.
  • If the refrigerant circuit was closed at the openings with special tool 32 1 270 but it remains open for more than 24 hours, the dryer insert for the air conditioning must be replaced.
  1. Part replacement as preliminary work fur further repair work and based on gradual leakage. 

    (minor leak, e.g. hairline crack)

    Procedure: 

    • DRAW OFF  heating and air conditioning system, then determine drawn-off amount of refrigerant
    • Carry out part replacement
    • Replace removed refrigerant oil and additionally top up with new refrigerant oil according to components replaced:
      • Desiccant insert/dryer flask: 20 ml
      • Each replaced refrigerant line: 10 ml
      • Capacitor with integrated dryer: 40 ml
      • Safety pressure switch and gasket: no additional refrigerant oil
    • EVACUATE AND FILL  A/C system
  2. Part replacement due to sudden leakage 

    (major leak, e.g. pipe break due to accident)

    Procedure: 

    • DRAW OFF  heating and air conditioning system, then determine drawn-off amount of refrigerant
    • Carry out part replacement
    • Replace removed refrigerant oil and additionally replace with new refrigerant oil according to parts replaced:
      • Desiccant insert/dryer flask: 55 ml
      • Each replaced refrigerant line: 35 ml
      • Capacitor with integrated dryer: 55 ml
      • Safety pressure switch and gasket: no additional refrigerant oil
    • Evacuate and fill A/C SYSTEM