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Home >> Mini >> 2015 >> Cooper Countryman Base, 1.6L Eng, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 19 (Brakes - Repair (R61) -- Cooper Paceman) >> Front Brakes >> 34 11 000 Removing and installing/replacing brake pads on both front disc brakes

34 11 000 Removing and installing/replacing brake pads on both front disc brakes

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Special tools required: 

Attention! 

So as not to damage the surface coating, if possible do not mechanically clean the guide surfaces for the brake pads on the brake caliper mounting bracket, but rather clean with brake cleaner BMW TI. number 83 19 2 154 780 and apply a thin coating of break pad paste BMW TI. number 83 19 2 158 851 (3 gr.) or 83 19 2 158 852 (100 gr.).

Spread brake pad paste onto the marked surfaces using a brush!

Observe GUIDELINE FOR APPLYING BRAKE PAD PASTE ON BRAKE PADS AND BRAKE ANCHOR PLATE !

Necessary preliminary tasks: 

Pull the brake pad wear sensor (1) toward the front out of the brake bad (left side only).

Release guide screw (3).

If necessary, grip at hexagon head (2).

Feed brake hose out of holder (4).

Tilt brake caliper upwards.

Installation note: 

Replace guide screw.

Fig 1: Identifying Brake Pad Wear Sensor, Hexagon Head, Holder And Guide Screw
G11023770Courtesy of BMW OF NORTH AMERICA, INC.

Tightening torque 34 11 3AZ .

Remove brake pads (1) in direction of arrow from caliper carrier.

Attention! 

Mark any worn brake pads.

In the event of one-sided brake pad wear, do not change brake pads round.

Fig 2: Removing Brake Pads From Caliper Carrier
G04796983Courtesy of BMW OF NORTH AMERICA, INC.

Observe minimum thickness of brake pads.

Clean brake pads.

Do not apply grease to brake lining backplate.

Check minimum brake disc thickness:

Fig 3: Checking Minimum Brake Disc Thickness
G09849601Courtesy of BMW OF NORTH AMERICA, INC.

Attention! 

New brake pads may only be installed if the brake disk thickness is greater than the minimum brake disc thickness.

Attention! 

If new brake pads are mounted on a brake disc, the following must be observed: 

These procedures applies for all the following described brake systems.

Fig 4: Locating Bevel Edges
G10994901Courtesy of BMW OF NORTH AMERICA, INC.

Press brake piston fully back with special tool 34 1 050.

Attention! 

When pressing piston back, note brake fluid level in expansion tank.

Overflowing brake fluid will damage the paintwork.

Fig 5: Pressing Brake Piston Using Special Tool (34 1 050)
G04726618Courtesy of BMW OF NORTH AMERICA, INC.

Check dust boot for damage and renew if necessary.

Clean contact surface (1) of brake piston with brake cleaner and apply a thin coating of brake pad paste.

Attention! 

Dust boot must not come into contact with brake pad paste as this may cause the dust boot to swell.

Fig 6: Identifying Brake Piston Contact Surface
G09849626Courtesy of BMW OF NORTH AMERICA, INC.

Clean contact surface (1) of brake caliper with brake cleaner and apply a thin coating of brake pad paste.

Fig 7: Identifying Brake Caliper Contact Surface
G09849627Courtesy of BMW OF NORTH AMERICA, INC.

So as not to damage the surface coating, if possible do not mechanically clean  the guide surface (1) for the brake pads on the brake caliper mounting bracket. Clean guide surface (1) with brake cleaner and apply a thin coating of brake pad paste.

Fig 8: Identifying Guide Surface For Brake Pads On Brake Caliper Mounting Bracket
G09849628Courtesy of BMW OF NORTH AMERICA, INC.

Apply a thin coating of brake pad paste to both sides of T-head of brake pad in area (1).

Fig 9: Identifying Brake Pad Paste Application Area On Both Sides Of T-Head
G09849629Courtesy of BMW OF NORTH AMERICA, INC.

Attention! 

Brake pad with bulge (1) is intended for accommodating the brake pad wear sensor and must be fitted on the piston side.

Fig 10: Identifying Brake Pad With Bulge
G09849793Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: After completing repair work:
  • Fully depress brake pedal several times so that brake pads contact brake discs.
  • When installing new brake pads at front and rear axles, brake fluid level must be brought up to "MAX" mark.
  • Read and comply with notes on BREAKING-IN NEW BRAKE DISCS/BRAKE PADS .
  • If necessary, when replacing brake pads, reset CBS display as per factory specification.

Replacement: 

Remove lining spring (1) and replace.

Installation note: 

So as not to damage the surface coating, if possible do not mechanically clean  the guide surfaces (1) for the brake pads on the brake caliper mounting bracket. Instead, clean with brake cleaner and apply a thin coating of brake pad paste.

Fig 11: Identifying Guide Surfaces
G11023780Courtesy of BMW OF NORTH AMERICA, INC.