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41 14 021 Filling Bulkhead Cross-Member With Foam

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For acoustic insulation reasons insulating foam is applied to the finish-painted bodyshell in the bulkhead cross-member area.

A 2-component PU cavity foam is used.

Observe SAFETY AND APPLICATION INSTRUCTIONS .

Auxiliary equipment: 

To perform the operation, it will be necessary to lengthen the spray pipe as pictured.

Mark extension hose according to specified measurements.

Measurement a = approx. 15 mm

Measurement b = approx. 120 mm

Fig 1: Spray Pipe And Extension Hose
G05477263Courtesy of BMW OF NORTH AMERICA, INC.

Filling cross-member with foam: 

Carry over the work step shown symmetrically to the other side of the vehicle.

Insert extension hose through opening (1) up to marking length b.

Spray cavity foam for approx. 10-15 seconds uniformly into cross-member. In so doing, slowly pull out spray pipe up to marking length a.

IMPORTANT: Empty the can within 8 minutes.
Follow manufacturer's safety instructions.
Fig 2: Extension Hose Through Opening
G05477264Courtesy of BMW OF NORTH AMERICA, INC.