41 31 010 Replacing Roof Outer Skin (Version With Slide/Tilt Sunroof)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 BMW 528xi, 2010 BMW 528i, 2009 BMW 528xi, 2009 BMW 528i, and 2008 BMW 528xi. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks:

Remove and install HEADLINER
Remove and install WINDSHIELD
Remove and install REAR WINDOW
Remove and install SLIDING SUNROOF

Following new body parts are required :

Roof outer skin, slide/tilt sunroof

Fig 1: Roof Outer Skin, Slide/Tilt Sunroof
Courtesy of BMW OF NORTH AMERICA, INC.

Fig 2: Open Weld Joints Areas
Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Release adhesive areas (layout, see next operation) and remove roof outer skin.

Installation:

Fit new part on body. Fit windshield for positioning.

Seal weld seams with sealing compound.

Fig 3: Sealing Compound And Adhesive Applying Areas

Courtesy of BMW OF NORTH AMERICA, INC.

Apply sealing compound in areas (1).

Apply adhesive along line (2).

Installation:

Gap in area (2) may be max. 3 mm.