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Home >> Mini >> 2015 >> Cooper Base, 2D Convertible, 1.6L Eng, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 3036 (COLLISION - BODY PANEL REPAIR (E90) 328i, 328xi, 335i, 335xi) >> 4112 Luggage Compartment Floor >> 4112535 Replacing Complete Rear Luggage Compartment Floor (Tail Panel Removed) >> Removing Luggage Compartment Floor

Removing Luggage Compartment Floor

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Carry over the work steps shown symmetrically to the other side of the car.

Mark severance cuts (1) at edge of 20 mm diameter bore hole.

Cut frame side member (2).

Fig 1: Identifying Severance Cut And Frame Side Member
G04726844Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cuts (1) and cut.

IMPORTANT: Cut only outer panels.

Open welded connections in areas (2) and remove luggage compartment floor (3).

Fig 2: Identifying Luggage Compartment Floor Severance Cuts And Welding Areas
G06854835Courtesy of BMW OF NORTH AMERICA, INC.

Saloon and Coupe only: 

Open welded connections in area (1).

Fig 3: Identifying Welding Areas (Saloon And Coupe Only)
G04726846Courtesy of BMW OF NORTH AMERICA, INC.

Touring only: 

Open weld joints in areas (1) and (2).

Fig 4: Identifying Welding Areas (Touring Only)
G04726847Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (1).

Installation note: 

Adjust new parts to fit with alignment bracket or universal mounting.

Before welding in side member, also adjust tail panel, tailgate and rear lights to fit.

Fig 5: Identifying Side Member Welding Areas
G04726848Courtesy of BMW OF NORTH AMERICA, INC.

Weld in REINFORCEMENT PLATES  at severance cuts.

Cut side member (2).

Fig 6: Identifying Severance Cut And Frame Side Member
G04726844Courtesy of BMW OF NORTH AMERICA, INC.