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51 42 000 Removing and installing rear left or right door trim panel (long version or from 03/2007)

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Special tools required: 

WARNING:

Model with side airbag: 

Side airbag is mounted on door trim panel:

DISCONNECT BATTERY .

IMPORTANT: Do not use any sharp-edged removal tools, risk of damage to airbag.

Necessary preliminary tasks: 

Version with roller sun blind: 

Lever out protective caps (1) on door trim panel (3) and release screws underneath.

Tightening torque 51 42 1AZ .

If necessary, lever out airbag emblem (2) with special tool 00 9 317  and release screw underneath.

Tightening torque 51 42 4AZ .

Fig 1: Identifying Protective Caps, Door Trim Panel And Airbag Emblem
G05503966Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Start by unclipping door trim panel (2) at bottom.

If necessary, wear gloves due to sharp edges on cutout (1).

Firmly pull on cutout (1) of footwell light and thus detach door trim panel (2) from clips (3).

Fig 2: Identifying Door Trim Panel And Clips
G05503967Courtesy of BMW OF NORTH AMERICA, INC.

Carefully unclip door trim panel (1) at top from retainers (3).

Feed door trim panel (1) upwards out of central clip mounting and release button.

Installation: 

Attach central clip mounting to door trim panel.

Prior to installation, bend open retainer on inner door plate for central clip mounting (2).

Fig 3: Identifying Door Trim Panel And Retainers
G05503968Courtesy of BMW OF NORTH AMERICA, INC.

Unhook Bowden cable (1) from door lock (2).

Fig 4: Identifying Bowden Cable And Door Lock
G04749830Courtesy of BMW OF NORTH AMERICA, INC.

Model with side airbag: 

Disconnect remaining plug connections.

Remove door trim.

Installation: 

Connect all plugs to original locations.

NOTE: Illustration shows E60 long version, basic variants E60 and E61 have one clip fewer in the lower area.

Installation: 

All clips (2) are white.

If necessary, replace faulty clips (2).

Attach central clip mounting (1) to door trim panel.

Fig 5: Identifying Central Clip Mounting And Clips
G05503970Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

After assembling the door trim panel proceed as follows: