41 35 401 Replacing Rear Left Side Panel (Partial Replacement, Door Opening)

Read contents of BODY, GENERAL .

Spot-weld bonding is used on this vehicle. Observe specific procedure. 

Use only approved spot-welding apparatus  for repairs!

Following new body parts are required :

• Side panel, rear
• Attachment, entrance, outer
• Shaped part, entrance, rear (not shown)
  Fig 1: Identifying Side Panel, Rear And Attachment, Entrance, Outer

  Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) at outer entrance attachment (2) in accordance with measurement a and cut.

Measurement a = approx. 60 mm behind hole dia. 15 mm.

Open weld joints on outer entrance attachment (2) and remove component.

Installation: 

Weld in reinforcement plate  at severance cut (1).

Fig 2: Identifying Severance Cut Mark At Outer Entrance Attachment In Accordance With Measurement A And Cut

Courtesy of BMW OF NORTH AMERICA, INC.

Fig 3: Identifying Severance Cuts Mark In Accordance With Specified Measurements And Cut

Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cuts in accordance with specified measurements and cut.

Distance a = approx. 150 mm behind bore dia. 6 mm.

Measurement b = approx. 120 mm from middle of lower lock striker screw point.

Open weld joints in areas (1) and (3).

Installation information: 

• Weld in reinforcement plates at severance cuts.
• Bond  and rivet new part in area (3).

  Use Hemlock 813 blind rivet .

  Double number of rivets with respect to welding spots in area (3).

  Installation information: 

  Apply adhesive  in areas (1).

  Apply window glass adhesive to cavity acoustic baffle  (2).

  Fig 4: Identifying Cavity Acoustic Baffle

  Courtesy of BMW OF NORTH AMERICA, INC.