Opening Punch Rivets By Drilling Out
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 BMW 535xi, 2010 BMW 535i, 2009 BMW 535xi, 2009 BMW 535i, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.
Drill out rivets with a 6 mm dia. carbide drill bit.
Punch rivets can be drilled out on both sides. When drilling from the protruding rear side, spot-drill the rivet shank only and remove the rest with a rivet punch.
Use a drift punch to remove punch rivet remnants in the aluminum (risk of corrosion).
Clean vehicle to remove chips (risk of corrosion).