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Home >> Mini >> 2014 >> Cooper S, 2D Convertible, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 2209 (COLLISION - BODY PANEL REPAIR (E60) 550i) >> Body Panel Repair General Information >> 41 00... Installing A Cavity Bulkhead (Expanded)

41 00... Installing A Cavity Bulkhead (Expanded)

WARNING: This page is about a different car, the 2010 BMW 550i, 2009 BMW 550i, and 2008 BMW 550i. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Carry over schematic representation to the relevant vehicle type.

The following repair represents the procedure for an already expanded cavity bulkhead.

The cavity bulkhead remains on the body in this instance.

Before these work steps, prepare the new part so that it is ready to install (adapting, cutting to size, applying welding primer etc.).

Clean contact surface (1) with spirit.

Apply an approx. 15 mm high bead (2) of original BMW window adhesive to contact surface (1).

Fit, secure and weld up new part.

Fig 1: Cleaning Contact Surface With Spirit
G04726778Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Ensure adequate ventilation over entire processing period.