Removal Of Side Wall Holder (Variant 1):

WARNING: This page is about a different car, the 2010 BMW 535xi, 2009 BMW 535xi, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.

Release welded connections in areas (1) and remove holder (2).

Fig 1: Removing Holder

Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part:

Adjust new part in conjunction with side panel in front to fit.

In area of bonding surfaces (1), set 2 4.2 mm dia. bore holes (2) for blind rivetsN3.

Remove new part and deburr holes.

IMPORTANT: Do not grind bonding surfaces down or off.

Fig 2: Identifying Locations For Bore Holes

Courtesy of BMW OF NORTH AMERICA, INC.

Installation of side wall holder:

Clean all bonding surfaces with cleaning agent R1.

Apply adhesive to bonding surfaces.

Install new part and rivet with blind rivets.