41 5.... Adjust door

IMPORTANT: Do not damage adjoining body components.
Minor corrections (realignment work) are permitted if the existing adjustment options are not sufficient.
More extensive additional work may result in damage to the door outer surface or cause wind noises.

Read contents of BODY, GENERAL .

Observe GAP DIMENSIONS .

The door must be provided with all add-on parts for correct adjustment.

Adjust screwed body components from rear to front.

When the door is closed, the lock striker must not touch or scrape against the door lock. Look out for scratch marks.

Slacken lock striker, remove if necessary.

R60: Repair work is described on the front door. Procedure on rear door identical.

Slacken nuts (1) until door can still just be moved.

Tightening torque 41 51 2AZ .

Fig 1: Identifying Nuts

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Top hinge:

Adjust door laterally (Y) by fitting shims (1).

Adjust door in longitudinal direction (X) and vertically (Z).

Bottom hinge:

Adjust door in longitudinal direction (X) by fitting shims (1).

Adjust door laterally (Y) and vertically (Z).

Fig 2: Adjusting Door

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Installation note:

To preset the new part, carry over the number of shims (1) from the damaged door.

Check that adjoining body components are flush in terms of height and correct if necessary.

NOTE: Height adjustment of door must not be influenced by lock striker.

If necessary, adjust lock striker.

Fig 3: Checking Flushness Of Adjoining Body Parts

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Adjusting lock striker:

Slacken screws (1) until lock striker can still just be moved.

Move lock striker sideways in order to adjust transition between door and rear side panel.

Tightening torque 51 21 8AZ .

Fig 4: Adjusting Door Lock Striker

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After Installation note:

Tighten all screws and nuts to specified torque.
Touch up unpainted surfaces in the appropriate color.