36 12 005 Replacing a tire (Run Flat)
For Special Tool identification, see WHEEL AND TIRES - SPECIAL TOOLS - COOPER (1.6L) R50/W10 .
Special Tools Required:
- 36 1 091
- 36 1 092
- 36 1 093
- 36 1 098
- 36 1 201
Read the operating instructions for the tire fitting machine. It is essential that all devices and machines are in perfect working order and there is no risk of damaging the disk wheel and tire.
To Remove Tire With Tire Fitting Machine:
Remove balance weights from rim and clean rim to remove coarse dirt.
Unscrew valve insert and release air.
If the tire beading will not detach, first release beading at various point on the wheel before the tire is removed slowly and carefully with the tire horn. Make sure that the maximum distance between the tire horn and rim flange is 2 cm (A).
Apply tire mounting paste generously between the tire and rim flange.
Force off inner side of wheel, inserting special tool 36 1 098 between rim flange and tire bead.
Force off outer side of wheel, apply a generous coating of tire mounting paste between rim flange and tire bead.
Grip wheel with outer side facing upwards on fitting machine.
Fit special tool 36 1 093 and 36 1 201 on rim flange as illustrated.
Slide special tool 36 1 091 / 36 1 092 between tire bead and rim flange, lever tire bead over rim flange as illustrated.
Secure special tool 36 1 091 / 36 1 092 with connecting cable of special tool 36 1 201.
Slide second special tool 36 1 091 / 36 1 092 on right next to first special tool 36 1 091 / 36 1 092 between tire bead and rim flange.
Lever tire bead over rim flange.
Remove first special tool 36 1 091 / 36 1 092, slide on right next to second special tool 36 1 091 / 36 1 092 between tire bead and rim flange and lever tire bead over rim flange.
Repeat this procedure in clockwise direction until the entire tire beading is fitted behind the rim flange.
Swivel or tilt fitting head into position and allow it to snap into place.
Use tire bar to lever lower tire bead over mounting finger. Run fitting machine forwards in clockwise direction until tire is completely detached from rim.
Release lock and tilt or swivel back mounting head.
Unclamp and clean rim.
Replace valve.
To Fit Tire With Tire Fitting Machine:
Clamp rim on mounting machine.
Apply tire mounting paste generously between the rim flange and tire bead.
Push tire with lower bead partially over rim flange. Valve 10 cm to right of mounting head.
Swivel or tilt fitting head into position and lock into place. Check setting of mounting head. Reset and tension if necessary.
Press tire by hand under fitting head.
Make sure the tire beading is fitted correctly on the mounting head.
Allow fitting machine to run forwards gradually in clockwise direction.
The lower tire bead now slips into the rim well.
Arrange special tool 36 1 093 on rim as illustrated.
Arrange special tool 36 1 201 on rim flange as illustrated.
Make sure the tire beading is fitted correctly on the mounting head.
Allow fitting machine to run forwards gradually in clockwise direction.
Arrange special tool 36 1 201 on rim flange as illustrated.
Allow fitting machine to continue running in clockwise direction. The tire beading snaps into the rim well.
After completing fitting, first release clamping claws. Inflate tire (without valve insert).
Increase pressure up to 3.3 bar (330 kPa) in steps. Do not further increase the pressure if the tire beading does not fully slip over the edge of the rim.
Release air and force off tire beading again. Coat rim flange again with tire mounting paste.
Inflate tire to 3.3 bar. When the tire beading rests correctly on the bead seats increase the pressure to max. 4.0 bar so that the tire "fits snugly".
Screw in valve and correct tire pressure.