LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2014 >> Cooper Base, 2D Convertible, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 3036 (COLLISION - BODY PANEL REPAIR (E90) 328i, 328xi, 335i, 335xi) >> 4100 Body Panel Repair General Information >> 4100... Installing A Cavity Acoustic Baffle (Expanded)

4100... Installing A Cavity Acoustic Baffle (Expanded)

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2011 BMW 328xi, 2011 BMW 328i, 2010 BMW 335xi, 2010 BMW 335i, and 2010 BMW 328xi. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Carry over schematic representation to the relevant vehicle type.

The following repair represents the procedure for an already expanded cavity bulkhead.

The cavity bulkhead remains on the body in this instance.

Before these work steps, prepare the new part so that it is ready to install (adapting, cutting to size, applying welding primer etc.).

Clean contact surface (1) with cleaning agent R2.

Apply a bead (2) approx. 15 mm high of SEALANT D1  to contact surface (1).

In order to avoid run off of the sealant when bonding to a vertical surface, a thin coat of sealant on both sides of the surface may be necessary.

Fit, secure and weld up new part.

Fig 1: Identifying Contact Surface Sealant Applying Area
G04726778Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Ensure adequate ventilation over entire processing period.