41 11 028 Left Engine Carrier Replacement (Partial Replacement Before Front Axle)

The weight-reduced aluminum front end structure (GRAV) is used on this vehicle.

Observe specific procedure  .

Place vehicle on straightening bench.

Following new body parts are required:

1. Partial section, engine carrier
2. Repair element, top
3. Repair element, bottom

The engine carrier partial section is supplied with longer bolts for the E60 and E61. The bolts do not have to be shortened.

Fig 1: Partial Section, Engine Carrier And Repair Element

Courtesy of BMW OF NORTH AMERICA, INC.

Open riveted joints in areas (1).

Open EMC weld seam  in area (1).

Installation: 

Carry out sectional repair  .

• Drill through holes for rivets  in areas (1).
• Use size 15 blind rivets (4 x).
  Fig 2: Identifying Open Riveted Joints In Areas

  Courtesy of BMW OF NORTH AMERICA, INC.

Use 4 EMC screws  in areas (1).

Fig 3: EMC Screws Areas

Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement a and cut engine carrier completely.

Measurement a = approx. 38 mm from center of bore.

Fig 4: Engine Carrier Cut Mark

Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark severance cut (1) in accordance with measurement a and cut completely.

Measurement a = approx. 115 mm from front wall mounting plate.

Installation: 

Adjust new part to fit with straightening attachment or universal mount.

Drill holes for rivets only after expanding repair elements.

Bond  new part.

Rivet  new part.

Fig 5: Front Wall Mounting Plate Dimension

Courtesy of BMW OF NORTH AMERICA, INC.