41 34 041 Tail Panel Replacement

Following new body parts are required:

• Rear trim, complete
  Fig 1: Identifying Rear Trim, Complete

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Open weld joints in area (1).

Open brazed joints in areas (2).

Remove tail panel.

Fig 2: Brazed Joints Areas

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Slide in rear trim panel (1) from bottom upwards. Adjust in combination with tailgate and rear lights to fit and secure.

Fig 3: Sliding In Rear Trim Panel

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In areas (1 and 2) set 4.2 mm dia. bore holes for blind rivets:

• Area (1): 2 bore holes
• Area (2): 3 bore holes

Fig 4: Bore Hole Areas (Left Side)

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In areas (1 to 3) set 4.2 mm dia. bore holes for blind rivets:

• Area (1): 2 bore holes
• Area (2): 3 bore holes
• Area (3): 1 bore hole

Fig 5: Bore Hole Areas (Right Side)

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In areas (1 and 2) set 4.2 mm dia. bore holes for blind rivets:

• Area (1): 7 bore holes
• Area (2): 1 bore hole

Fig 6: Additional Bore Hole Areas

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Remove new part and deburr holes.

Installing tail panel:  Clean all bonding surfaces on new part and on vehicle with cleaning agent R1. Apply adhesive to bonding surfaces.

Slide in rear trim panel (1) from bottom upwards. In so doing, pay attention to adhesive. Rivet rear trim panel with blind rivets.

Fig 7: Sliding In Rear Trim Panel

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In area (1) set 6 punch rivets N4. In area (2) set 4 punch rivets N4.

Fig 8: Punch Rivet Locations

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Press rear trim panel in area (1) and remove emerging adhesive. Then mount support for bumper panel in order to secure rear trim panel in area (1). Spread emerging adhesive on all adhesive areas. Remove excess adhesive.

Prevent emerging adhesive from coming into contact with support.

Fig 9: Pressing Rear Trim Panel In Area (1)

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Seal adhesive areas and blind rivets with sealant.

After hardening of the adhesive in areas shown (1), install 8 EMC screws.

Fig 10: Adhesive Applied In Areas (1)

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