LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2013 >> Cooper Paceman, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 1703 (COLLISION - BODY PANEL REPAIR (E65) Alpina) >> 00 Body Panel Repair General Information >> 41 00... Opening Adhesive Bonds

41 00... Opening Adhesive Bonds

WARNING: This page is about a different car, the 2008 BMW Alpina and 2007 BMW Alpina. However, it is still accessible from the selected car via links, so may be relevant.
  1. Opening spot-weld bonds
    • Set punch mark in center of weld spot. Set 8 mm dia. weld spot drill bit on punch mark and drill through top metal sheet.

      Or open weld spot with Vario Drill spot welding cutter (refer to WORKSHOP EQUIPMENT & PLANNING CD , Chapter 7).

      NOTE: Because the weld spots may have surface-hardened, grind them if necessary with an angle grinder and paper grinding disk.
    • Heat connecting flange with a hot air blower.
      CAUTION: Extract vapors and gases.
    • Release connection flange with chisel.
    • Grind off residual adhesive from connecting flange.
      CAUTION: Wear a grinding dust mask.
  2. Opening adhesive bonds on aluminum parts
    • Remove punch rivets or blind rivets.
    • Roughly cut out damaged component. The component can be peeled with the aid of pliers. If necessary, heat bonding flange with hot air blower.
    • CAUTION: Heat only the damaged component with a hot air blower.
    • Extract vapors and gases.
    • Grind off residual adhesive from connecting flange.
      CAUTION: Wear a grinding dust mask.
    • If engine carrier part replacement on the GRAV is carried out repeatedly, cut the damaged part at the existing cutting line. Heat bonding flanges with a hot air blower. Peel off remnants of expander elements with pliers.
  3. Opening adhesive bonds on carbon-fibre-reinforced plastic parts Procedure is described in detailed in the relevant repair instructions.