31 11 001 Replacing Front Axle Support

Necessary preliminary tasks: 

• Remove front wheels, refer to WHEEL AND TIRES - REPAIR INSTRUCTIONS - COOPER
• Remove bumper bracket, refer to 51 11 050 REMOVING AND INSTALLING/REPLACING CARRIER FOR FRONT BUMPER TRIM
• Remove underbody protection, refer to 51 47 490 REMOVING AND INSTALLING/REPLACING FRONT UNDERBODY PROTECTION (ENGINE)
• Remove stabilizer link from stabilizer, refer to 31 35 005 REMOVING AND INSTALLING/REPLACING PUSH ROD (STABILIZER LINK) FOR LEFT/RIGHT STABILIZER 
• Remove tie rods from swivel bearing, refer to 32 21 231 REPLACING LEFT OR RIGHT TIE ROD 
• Remove control arm from swivel bearing, refer to 31 12 000 REMOVING AND INSTALLING LEFT OR RIGHT CONTROL ARM 

After completing work, carry out electronic wheel alignment check. Refer to SPECIFICATIONS & PROCEDURES .

Unscrew nuts (1).

Fig 1: Bracket For Supply Reservoir

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Installation: 

Replace self-locking nuts.

Tightening torque, 8 Nm

Release nut (2) and remove bracket from supply reservoir.

Installation: 

Replace self-locking nuts.

Tightening torque, 6 Nm

Disconnect plug connection (1).

Fig 2: Plug Connections

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Detach plug connection (2) in direction of arrow.

If necessary, disconnect fan plug connection for power steering.

If necessary, remove cable tie.

Release nut (1) and remove screw (2).

Fig 3: Lower Steering Spindle

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Fold back lower steering spindle in direction of arrow.

Installation: 

Replace self-locking nuts.

Tightening torque, 21 Nm

CVT only: 

Slacken cable lock nut (1).

Fig 4: Cable Lock Nut

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Remove retainer.

Press retaining clips (2) together and remove cable (4) downwards out of bracket (3).

Unscrew bolt (1).

Fig 5: Holder

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Installation: 

Tightening torque, 100 Nm

Release screw (2) and remove holder (3).

Installation: 

Tightening torque, 100 Nm

Release screws (1) on front axle support at front.

Fig 6: Front Axle Support At Front

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Installation: 

Tightening torque, 100 Nm

Release screws (1) from control arm bracket.

Fig 7: Control Arm Bracket

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Installation: 

Replace screws, tightening torque, 59 Nm, torque angle 90° +/- 15°

Tighten down screw (1) only after all other screws on the front axle support have been tightened down. This will prevent the casing from being subjected to torsion stress.

Release screws (1).

Fig 8: Screws

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Installation: 

Tightening torque, 100 Nm

Fig 9: Supply Reservoir

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Release screws (1) on stoneguard and modify stoneguard.

Fig 10: Stoneguard

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Installation: 

Tightening torque, 7 Nm

Installation: 

Modify retaining clip (1), replace if necessary.

Fig 11: Retaining Clip

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