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Home >> Mini >> 2013 >> Cooper Clubman, Standard Trans >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Body - Repair (R55) -- Cooper >> Wheel Wells >> 41 14 502 Replacing rear left outer section of wheel arch (side wall removed)

41 14 502 Replacing rear left outer section of wheel arch (side wall removed)

Read contents of BODY, GENERAL .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved SPOT-WELDING APPARATUS  for repairs.

The following new body parts are required:

Fig 1: Identifying Rear Left Outer Half Wheel Arch And Bottom B-Pillar Shaped Part
G05516598Courtesy of BMW OF NORTH AMERICA, INC.

Removal of the outer wheel arch section 

Remove cavity sealing (1).

Open welded connections in area (2).

Installation note: 

Coat new CAVITY SEALING  (1) with sealant.

Fig 2: Identifying Cavity Sealing And Welded Connections Area
G05516599Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with dimension and cut.

IMPORTANT: Cut outer panel only.

A = approx. 20 mm

Open welded connections in areas (2) and (3).

Fig 3: Identifying Welded Connections Areas And Severance Cut Area
G05516600Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with dimension and cut.

A = approx. 20 mm

Open welded connections in area (2).

Remove outer wheel arch section.

Fig 4: Identifying Welded Connections Area And Severance Cut Area
G05516601Courtesy of BMW OF NORTH AMERICA, INC.

New part preparation 

Mark severance cut (1) in radius and cut.

NOTE: Install new part with overlap in connection area.
Fig 5: Identifying Severance Cut Mark
G05516602Courtesy of BMW OF NORTH AMERICA, INC.

Installation outer wheel arch section 

Adjust new part to fit in area (1) between flange (2) and side wall extension (3).

Adjust new parts in combination with side wall to fit and weld.

Fig 6: Identifying Area Between Flange And Side Wall Extension
G05516603Courtesy of BMW OF NORTH AMERICA, INC.

Coat new cavity sealings (1) with sealant.

Fig 7: Identifying Cavity Sealing And Welded Connections Area
G05516599Courtesy of BMW OF NORTH AMERICA, INC.